ar0703p0004d

Remove/install fuel injectors

Type ar · topic 07.03 · version 0100 · 2009-01-29

Applies to: ENGINE 271.942 in MODEL 203.043 /243 /743, 209.343

Where it sits

Function group 1 Engine › 07 Mixture formation › 07.03 Injection jets, Injection valves, Lines — Series 203 (models 043, 243, 743) · Series 209 (models 343)

EinPAS 15 Engine › 15.45 Engine management › 15.45.42 Fuel distributor/rail/nozzle/injector — Series 203 (models 043, 243, 743) · Series 209 (models 343)

Also applies to engines/gearboxes: 271 942

AR07.03-P-0004D

Remove/install fuel injectors

7.1.09

ENGINE 271.942 in MODEL 203.043 /243 /743, 209.343

Remove/install fuel injectors

P07.03-2081-12

1 Rail

2 Plastic clamp

3 Metal clip

Y76 Fuel injector

Remove/install

Danger!

Risk of explosion caused by ignition of flammable products, risk of poisoning caused by inhaling fuel vapors or swallowing fuel as well as risk of injury to skin and eyes exposed to fuel.

No fire, sparks, open flames or smoking.
Only pour fuels into suitable and appropriately marked containers.

Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

Danger!

Risk of explosion from fuel igniting. Risk of injury to skin and eyes caused by fuel jets or leakage.

Keep all ignition sources out of hazard area.

Do not carry out any work on system when it is pressurized.

AS07.70-Z-0001-01A

1

Remove the rail (1)

AR07.03-P-1010D

2

Detach plastic clip (2)

3

Detach metal clamp (3) if necessary

4

Remove fuel injectors (Y76) from rail (1)

Mark fuel injectors (Y76) when installing in order to insert each injection nozzle (Y76) in the cylinder in which it was installed.

If fuel injectors (Y76) are replaced the transport protective caps on the fuel injectors (Y76) must not be removed for longer than an hour before assembly.

5

Install in the reverse order

Danger!

Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running

Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

6

Check fuel system for leaks with engine running

7

Read out fault memory

Connect STAR DIAGNOSIS and read out fault memory

AD00.00-P-2000-04A

Referenced documents