AR05.30-I-3500A | Removing/installing valve springs and / or valve stem seals | 13.8.99 |
ENGINE 384.907 in MODEL 397
ENGINES 384.906 /907 in MODEL 684
N05.00-2006-01
1 Cover on clutch housing
2 Turning fork
3 Flywheel
N05.00-2007-01
N05.30-2029-01
4 Valve lifter
5 Valve spring plate
6 Valve spring
7 Valve collet
8 Valve stem
9 Spring test balance
N05.30-2084-01
| Removing/installing | ||
1 | Remove rocker arm assembly | ||
2 | Remove cover on clutch housing (1) | | |
3 | Fit turning fork (2) on flywheel (3) | | |
4 | Rotate flywheel (3) using turning fork (2) in the direction of rotation of the engine | The cylinders to be machined, one and four or two and three, must be at ignition TDC. The four valve stem seals can be exchanged when the crankshaft is in this position (ignition TDC and overlap top dead center). | |
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5 | Firmly screw the valve lifter (4) onto the cylinder head; press the valve spring plate (5) and valve spring (6) downwards until both valve collets (7) are released on the valve stem (8) | The crankshaft must not rotate. | |
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6 | Remove valve collets (7) | Installation: The gap between the valve collets (7) must be equal in size. | |
7 | Remove the valve spring cap (5) and valve spring (6) | ||
8 | Remove valve stem seal | Take note of valve guides and valve stems. | |
Installation: Lubricate valve stems (8) with engine oil. Push sleeve (8) fully over the valve stem onto the valve guide. Press new valve stem seal fully onto the valve guide and ensure it is firmly seated on the valve guide collar. Remove sleeve from valve stem (8). | |||
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9 | Check valve springs (6) using a spring testing scales (9) | Replace damaged valve springs (6). | |
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10 | Install in reverse order |
Inspection data of valve springs
Number | Designation | Engines 384.906/907 | ||
BE05.30-N-1001-05A | Valve spring | Length untensioned | mm | 60.5 |
Length pre-compressed | mm | 46.7 | ||
Pre-compression at | N | 285...315 | ||
Length pre-compressed | mm | 35.18 | ||
Pre-compression at | N | 570...630 | ||
Clutch
Number | Designation | Engines 384.906/ | ||
BA25.10-N-1001-01G | Bolt for bottom cover on clutch housing | M6 | Nm | 9 |
352 589 02 61 00
Valve lifter
Sleeve
Sleeve
Turning fork
346 589 01 61 00
442 589 00 31 00
366 589 00 63 00
Drift
366 589 03 15 00
Commercially available tools
Referenced documents
- ar0500i5521a Removing/installing rocker arm unit