ar0530i3500a

Removing/installing valve springs and / or valve stem seals

Type ar · topic 05.30 · version 0102 · 2006-07-26

Applies to: ENGINE 384.907 in MODEL 397 ENGINES 384.906 /907 in MODEL 684

Where it sits

Function group 1 Engine › 05 Engine timing › 05.30 Valves — Series 384 (models 906, 907) · Series 397 · Series 684

EinPAS 15 Engine › 15.17 Engine timing › 15.17.30 Valve train — Series 384 (models 906, 907) · Series 397 · Series 684

AR05.30-I-3500A

Removing/installing valve springs and / or valve stem seals

13.8.99

ENGINE 384.907 in MODEL 397

ENGINES 384.906 /907 in MODEL 684

Removing/installing valve springs and / or valve stem seals
Removing/installing valve springs and / or valve stem seals

N05.00-2006-01

1 Cover on clutch housing

2 Turning fork

3 Flywheel

N05.00-2007-01

Removing/installing valve springs and / or valve stem seals
Removing/installing valve springs and / or valve stem seals

N05.30-2029-01

4 Valve lifter

5 Valve spring plate

6 Valve spring

7 Valve collet

8 Valve stem

9 Spring test balance

N05.30-2084-01

Removing/installing

1

Remove rocker arm assembly

AR05.00-I-5521A

2

Remove cover on clutch housing (1)

*BA25.10-N-1001-01G

3

Fit turning fork (2) on flywheel (3)

*366589006300

4

Rotate flywheel (3) using turning fork (2) in the direction of rotation of the engine

The cylinders to be machined, one and four or two and three, must be at ignition TDC.

The four valve stem seals can be exchanged when the crankshaft is in this position (ignition TDC and

overlap top dead center).

*366589006300

5

Firmly screw the valve lifter (4) onto the cylinder head; press the valve spring plate (5) and valve spring (6) downwards until both valve collets (7) are released on the valve stem (8)

The crankshaft must not rotate.

*442589003100

6

Remove valve collets (7)

Installation: The gap between the valve collets (7) must be equal in size.

7

Remove the valve spring cap (5) and valve spring (6)

8

Remove valve stem seal

Take note of valve guides and valve stems.

Installation: Lubricate valve stems (8) with engine oil. Push sleeve (8) fully over the valve stem onto the valve guide.

Press new valve stem seal fully onto the valve guide and ensure it is firmly seated on the valve guide collar. Remove sleeve from valve stem (8).

*346589016100

*352589026100

*366589031500

9

Check valve springs (6) using a spring testing scales (9)

Replace damaged valve springs (6).

*BE05.30-N-1001-05A

*WH58.30-Z-1005-05A

10

Install in reverse order

Inspection data of valve springs

Number

Designation

Engines 384.906/907

BE05.30-N-1001-05A

Valve spring

Length untensioned

mm

60.5

Length pre-compressed

mm

46.7

Pre-compression at

N

285...315

Length pre-compressed

mm

35.18

Pre-compression at

N

570...630

Clutch

Number

Designation

Engines 384.906/
907

BA25.10-N-1001-01G

Bolt for bottom cover on clutch housing

M6

Nm

9

Removing/installing valve springs and / or valve stem seals
Removing/installing valve springs and / or valve stem seals
Removing/installing valve springs and / or valve stem seals
Removing/installing valve springs and / or valve stem seals

352 589 02 61 00

Valve lifter

Sleeve

Sleeve

Turning fork

346 589 01 61 00

442 589 00 31 00

366 589 00 63 00

Removing/installing valve springs and / or valve stem seals

Drift

366 589 03 15 00

Commercially available tools

Number

Designation

WH58.30-Z-1005-05A

Spring balance

Referenced documents