ar0530g3500a

Removing and installing valve springs and/or valve stem seals

Type ar · topic 05.30 · version 0100 · 2006-07-26

Applies to: ENGINE 602.981 in MODEL 408.216

Where it sits

Function group 1 Engine › 05 Engine timing › 05.30 Valves — Series 408 (models 216) · Series 602 (models 981)

EinPAS 15 Engine › 15.17 Engine timing › 15.17.30 Valve train — Series 408 (models 216) · Series 602 (models 981)

AR05.30-G-3500A

Removing and installing valve springs and/or valve stem seals

15.3.99

ENGINE 602.981 in MODEL 408.216

Removing and installing valve springs and/or valve stem seals

D05.30-0002-06

1 Bucket tappet

2 Valve cotter

3 Valve-spring pocket

4 Valve spring

5 Valve-stem seal

6 Valve

Removing, installing

1

Remove camshaft

AR05.20-G-6292A

2

Attach graduated scale to vibration damper

Graduated scale for vibration damper

Hook graduated scale into vibration damper pin

WF58.50-G-0330-03A

3

Position piston of cylinder on test on TDC

Turn engine at the crankshaft.

Piston at TDC for number on graduated scale on vibration damper

OT Cylinder 1

72° Cylinder 2

144° Cylinder 4

216° Cylinder 5

288° Cylinder 3

4

Install retaining lock for crankshaft/starter ring gear

AR03.30-G-5000A

5

Connect cylinder leaktightness tester

Apply vacuum of approx. 5 bar to compression chamber of cylinder to be worked on

*WH58.30-Z-1015-05A

*602589002500

6

Remove bucket tappet (1)

Only on the cylinder to be worked on

7

Remove valve springs and valve stem seals

AR05.30-G-3510-02A

*111589256100

*606589003700

8

Repeat procedure for the other cylinders starting from work step 4

Remove retaining lock, continue turning crankshaft and install.

9

Install in the reverse order

Removing and installing valve springs and/or valve stem seals
Removing and installing valve springs and/or valve stem seals
Removing and installing valve springs and/or valve stem seals
Removing and installing valve springs and/or valve stem seals

606 589 00 37 00

603 589 01 40 00

Retaining gear

Pliers

602 589 00 25 00

Adapter

111 589 25 61 00

Case for valve assembly tools

Commercially available tools

Number

Designation

WH58.30-Z-1015-05A

Cylinder leakage testing unit

Referenced documents