ar0530b4202d

Grind valves

Type ar · topic 05.30 · version 0200 · 2016-02-12

Applies to: Cumbustion engine 476.93

Where it sits

Function group 1 Engine › 05 Engine timing › 05.30 Valves

EinPAS 15 Engine › 15.17 Engine timing › 15.17.30 Valve train

Also applies to engines/gearboxes: 476 93*

AR05.30-B-4202D

Grind valves

12.02.16

Cumbustion engine 476.93

Grind valves

W05.30-0023-06

1 Valve

2 Valve grinder

A Valve seat face angle

B Valve head diameter

C Valve length

E Valve stem diameter

F Valve seat face width

G Control diameter against the position (H)

H Position relative to the diameter (G)

Grind

1

Clean the valve (1), remove any carbonized oil residues.

2

Properly fasten the valve (1) to the grinder (2).

Keep the valve head as close as possible to the mandrel so as to prevent oscillation/vibration.

Valve grinder

3

Adjust the angle to the valve seat face on the grinder scale.

*BE05.30-B-1003-01H

Valve grinder

4

By means of the grinder feed, slowly bring the valve seat face (1) closer to the grinding wheel.

5

Grind at a slow feed speed until the seating face is perfectly clean and without deformation all over the circumference.

After rework, the control values should match the prescribed values.

Valve head diameter (B).

*BE05.30-B-1004-01H

Seat face width (F).

*BE05.30-B-1005-01H

Valve stem diameter (E).

*BE05.30-B-1007-01H

Diameter (G) at position (H), inlet.

*BE05.30-B-1008-01H

Diameter (G) at position (H), exhaust.

*BE05.30-B-1009-01H

Max. knocking at the seat face.

*BE05.30-B-1010-01H

6

Remove the valve (1) from the grinder mandrel.

Valve grinder

7

If necessary, grind the stem end top (face in contact with the rocker), with the valve (1) on the prismatic support of the grinder (2).

The length of the valve (C) must remain within the specified limits.

*BE05.30-B-1006-01H

Valve grinder

Check values for valves

Número

Denominação

Engine 476.93,

BE05.30-B-1003-01H

Valve seat face angle

Intake

mm

20

Exhaust

mm

20

BE05.30-B-1004-01H

Valve head diameter

Intake

mm

58.8...59.0

Exhaust

mm

50.9...51.1

BE05.30-B-1005-01H

Valve seat face width

Intake

mm

4.5...5.5

Exhaust

mm

4.5...5.5

BE05.30-B-1006-01H

Valve length

Intake

mm

142.3...142.7

Exhaust

mm

142.3...142.7

BE05.30-B-1007-01H

Valve rod diameter

Intake

mm

11.932...11.950

Exhaust

mm

11.922...11.940

BE05.30-B-1008-01H

Control diameter in the relative position of the intake valve

Diameter G

mm

55.0

Position H (new)

mm

3.6...3.8

Position H (minimum after rework)

mm

3.3

BE05.30-B-1009-01H

Control diameter in the relative position of th exhaust valve

Diameter G

mm

48.0

Position H (new)

mm

3.7...3.9

Position H (minimum after rework)

mm

3.4

BE05.30-B-1010-01H

Maximum allowed end play(eccentricity) in the valve seat face, in relation to the rod

Intake

mm

0.03

Exhaust

mm

0.03