ar0510s7800a

Removing, installing chain tensioner

Type ar · topic 05.10 · version 0107 · 2006-07-26

Applies to: ENGINE 111 in MODEL 638

Where it sits

Function group 1 Engine › 05 Engine timing › 05.10 Timing chain drive, toothed belt drive — Series 638

EinPAS 15 Engine › 15.17 Engine timing › 15.17.34 Chain drive/toothed belt/gearwheel drive — Series 638

Also applies to engines/gearboxes: 111 ***

AR05.10-S-7800A

Removing, installing chain tensioner

9.2.95

ENGINE 111 in MODEL 638

Removing, installing chain tensioner

S05.10-3000-11

1 Terminal piece

13 Chain tensioner box

14 Stopper retainer

Removing, installing chain tensioner

S05.10-3023-06

1 Terminal piece

2 Ball head (anti-return valve)

3 Ball head guide

4 Pressure spring

5 Stopper retainer

6 Filler pin

7 Pressure spring

8 Lock spring

9 Bolt

10 Ball head (regulator valve)

11 Pressure spring

12 Pressure elemn. (pressed in)

13 Chain tensioner box

14 Stopper retainer

15 Timing case cover

16 Cylinder head

17 Combined screw

18 Tensioner rail

19 Cylinder head gasket

20 Timing chain

21 Plastic support (tensioner rail)

A Oil inflow duct

B Oil pan for chain tensioner

Removing

1

Disconnect the battery

AR54.10-S-0005A

2

Remove the generator from its support and separate it, keeping the electrical cables connected.

Cover the generator with a clean cloth

AR15.40-S-5032A

3

Remove the complete chain tensioner (13)

Installation

4

Install the chain tensioner (13)

Dismantle the chain tensioner and assemble it again, as described

AR05.10-S-7800-02A

*WH58.30-Z-1035-06A

*BA05.10-N-1001-01A

*BA05.10-N-1002-01A

5

Install the generator in its support

AR15.40-S-5032A

6

Connect the battery

AR54.10-S-0005A

7

Check the leaktightness.

Timing chain drive

Code

Name

Engine 111.948/
978

BA05.10-N-1001-01A

Terminal part in the chain tensioner box

Nm

40

BA05.10-N-1002-01A

Chain tensioner box in the timing case cover

Nm

80

Commercially available tools

Number

Designation

WH58.30-Z-1035-06A

10 mm pin wrench socket, 1/2" square

Referenced documents