ar0510s7601b

Replacing timing chain

Type ar · topic 05.10 · version 0103 · 1999-08-09

Applies to: ENGINE 104.900 in MODEL 638.2

Where it sits

Function group 1 Engine › 05 Engine timing › 05.10 Timing chain drive, toothed belt drive — Series 638 (models 2**)

EinPAS 15 Engine › 15.17 Engine timing › 15.17.34 Chain drive/toothed belt/gearwheel drive — Series 638 (models 2**)

Also applies to engines/gearboxes: 104 900

AR05.10-S-7601B

Replacing timing chain

21.4.97

ENGINE 104.900 in MODEL 638.2

Replacing timing chain

S05.10-2504-09

1 Camshaft

2 Bottom timing case cover

3 Intermediate shaft sprocket

4 Crankshaft sprocket

5 Bolt

6 Camshaft sprocket

12 Bolt

13 Tensioning rail

14 Crankcase

15 Guide rail

16 Bottom timing chain

7 Top timing chain

8 Bolt

9 Guide rail

10 Cylinder head

11 Bolt

Removing, installing

1

Remove bottom timing case cover (2)

AR01.40-S-8002A

2

Move camshaft (1) to basic position

AR05.20-S-6010B

3

Unscrew bolts (5) of camshaft sprockets (6)

*BA05.20-N-1001-01C

4

Remove camshaft sprockets (6)

5

Remove top timing chain (7)

Mark direction of rotation of top timing chain (7).

6

Unscrew bolts (8) on guide rail (9) and remove guide rail (9)

*BA05.10-N-1004-01C

7

Unscrew bolt (11) on intermediate shaft sprocket (3)

*BA05.10-N-1001-01C

8

Unscrew bolts (12) on tensioning rail (13) from crankcase (14) and remove tensioning rail (13)

Installation: Unclamp the tensioning rail (13) by inserting a small screwdriver in the hole.

9

*BA05.10-N-1005-01C

10

Remove intermediate shaft sprocket (3)

11

Remove bottom timing chain (16) with guide rail (15)

Mark direction of rotation of bottom timing chain (16).

The guide rail (15) comes out without loosening the bolts.

12

Install in the reverse order

Timing chain drive

Number

Designation

Engine 104.900

BA05.10-N-1001-01C

Bolt, sprocket to countershaft

1st stage

Nm

60

2nd stage

°

90

BA05.10-N-1004-01C

Bolt, guide rail to cylinder head

Nm

20

BA05.10-N-1005-01C

Bolt, top tensioning rail to crankcase

Nm

8

Camshaft

Number

Designation

Engine 104.900

BA05.20-N-1001-01C

Bolt, camshaft sprocket to camshaft

1st stage

Nm

60

2nd stage

°

90

Referenced documents