AR05.10-P-7620CD | Remove/install intermediate gear for engine control | 23.4.12 |
ENGINES 651 in MODELS 166, 172, 204, 207, 212, 218, 221
P05.10-2399-06
1 Screw/bolts
2 Intermediate gear
3 Bore
4 Gear
5 Gear
6 Plastic wedge
Modification notes
| Removing | ||
Danger! | Risk of injury caused by moving parts that can pinch, crush or, in extreme cases, even sever extremities | No parts of the body or limbs should be within the operating range of the mechanism when moving components. | |
1 | Remove timing case cover | ||
2 | Remove screws/bolts (1) | ||
3 | Pry off intermediate gear (2) using a suitable tool | ||
| Checking | ||
4 | Check intermediate gears (2) for damage and wear | Replace intermediate gears (2) if necessary. | |
| Install | ||
5 | Plug intermediate gear (2) into bores (3) | Only as far as the gear (5) is still not engaged. | |
6 | Pretension intermediate gear (2) | Tension gear (5) using a suitable plastic wedge (6) through applying short pressure anti-clockwise and press at the same time in the bore (3). The gear (5) must be tensioned anti-clockwise until the gears (4, 5) align with each other. | |
7 | Screw in screw/bolts (1) | | |
8 | Check spring preload | The gear (5) must be zero clearance. | |
9 | Check basic setting of balance shaft | Adjust balance shafts if necessary. See: | |
Set basic position of the balance shaft | |||
10 | Check basic setting for camshafts. | Adjust camshafts if necessary. See: | |
Set basic position of camshafts | |||
11 | Install timing case cover |
Gearwheel drive
Referenced documents
- ar0140p8000cd Remove/install timing case cover
- ar0320p3637cd Check basic position of balancing shaft
- ar0320p3638cd Set basic position of the balance shaft
- ar0520p6010cd Check basic position of camshafts
- ar0520p6020cd Set basic position of camshafts
- as0000z000901a Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities.