Replace timing chain

AR05.10-P-7601OID

Replace timing chain

14.11.2019

Engine

656 in model 167

Modification notes

13.11.2019

Document completely revised.

1

Rivet press tool

2

Gage

3

Spindle

4

Spacers

6

Plate

7

Screw

8

Plate

9

Cylinder head

 Warning

Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities.

No parts of the body or limbs should be within the operating area of mechanical components when moving components.

AS00.00-Z-0009-01A

 Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

 Caution

Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil

Wear protective gloves, protective clothing and safety glasses.
Do not fill engine oil into beverage containers.

AS18.00-Z-0001-01A

Topical note

Notes on avoiding damage through contamination and foreign objects

AH00.00-P-5000-01A



Remove

1

Remove camshaft housing with camshafts.

AR05.20-P-6997OID

2

Remove roller-type rocker arms together with compensating elements.

AR05.00-P-2011OID

3

Remove rear cap from cylinder head (9).

AR01.30-P-5702OID

4

Remove locating pin from retaining lock.

AR03.30-P-5001OID

5

Attach plates (6, 8) to cylinder head (9) and screw in bolts (7).

 Plate

*654589003200

6

Oil thread of the spindle (3) with engine oil.



Specified engine oils (service) - Overview

BB00.40-P-0223-02A

 Rivet press tool

*654589003300

7

Insert spacers (4) on rivet press tool (1) and on gauge (2).

 Rivet press tool

*654589003300

8

Disconnect timing chain.

AR05.10-P-7601-01OIA

 Rivet press tool

*654589003300



Install

9

Draw in new timing chain.

AR05.10-P-7601-04OIA

 Assembly element

*271589096300

10

Rivet new timing chain.

AR05.10-P-7601-02OIA

 Rivet press tool

*654589003300

11

Remove plates (6, 8) from cylinder head (9).

 Plate

*654589003200

12

Install rear cap on cylinder head (9).

AR01.30-P-5702OID

13

Install roller-type rocker arms together with compensating elements.

AR05.00-P-2011OID

14

Install locating pin on retaining lock.

AR03.30-P-5001OID

15

Install camshaft housing with camshafts.

AR05.20-P-6997OID