ar0510p760101lfd

Disconnect timing chain

Type ar · topic 05.10 · version 0105 · 2017-08-29

Applies to: Engine 642 in model 166, 207, 212, 218, 292 with code 927 (EU6 emissions standard) Engine 642 in model 213, 222, 238, 253

Where it sits

Function group 1 Engine › 05 Engine timing › 05.10 Timing chain drive, toothed belt drive — Series 166 · Series 207 · Series 212 · Series 213 · Series 218 · Series 222 · Series 238 · Series 253 · Series 292

EinPAS 15 Engine › 15.17 Engine timing › 15.17.34 Chain drive/toothed belt/gearwheel drive — Series 166 · Series 207 · Series 212 · Series 213 · Series 218 · Series 222 · Series 238 · Series 253 · Series 292

Also applies to engines/gearboxes: 642 ***

AR05.10-P-7601-01LFD

Disconnect timing chain

Engine

642 in model 166, 207, 212, 218, 292

with code 927 (EU6 emissions standard)

Engine

642 in model 213, 222, 238, 253

Disconnect timing chain
Disconnect timing chain
Disconnect timing chain
Disconnect timing chain

642 589 04 40 00

Tie-down set

602 589 04 63 00

Thrust spindle

602 589 04 63 01

Pressure pins

602 589 02 33 00

Chain separating tool

Disconnect timing chain

602 589 00 98 00

Case

Required special tools:

Case

Chain breaker tool

Thrust spindle

Pressure pins

Hold-down tool

Disconnect timing chain

1

Insert pressure pin (1) into thrust spindle (2) and tighten union nut (3).



2

Screw thrust spindle (2) into pilot bushing (4).


The pressure pin (1) must not project into beveled tapered area of pilot bushing (4).



3

Screw pilot bushing (4) into chain breaker tool (5).


P05.10-2152-12

Disconnect timing chain

4

Attach hold-down tool (10) to right cylinder head.


P05.10-2556-11

Disconnect timing chain

5

Cover timing case chamber and right cylinder head with clean rags.


Use clean rags to protect timing case chamber and right cylinder head against falling small parts. Remove small parts that have fallen in.
Engine damage could occur otherwise.



6

Fit chain breaker tool (5) to timing chain (6) on right intake camshaft sprocket.


When fitting the thrust spindle (2), make sure the pressure pin (1) fits closely to the chain link pin to be separated.
Otherwise the chain link will be damaged.



7

Push out pin of the timing chain (6) with thrust spindle (2) and disconnect timing chain (6).



8

Remove thrust spindle (2) and remove chain breaker tool (5).



9

Carefully remove pressed out pin from chain breaker tool (5).



10

Remove rags from timing case chamber and right cylinder head.


P05.10-2492-11