Replace timing chain · ar0510d7601tsf · Mercedes-Benz WIS

AR05.10-D-7601TSF

Replace timing chain

19.12.2018

Engine

651 in model 910

1	Timing chain
2	Camshafts
3	Camshaft sprockets

D05.10-1183-06

 Warning	Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities.	No parts of the body or limbs should be within the operating area of mechanical components when moving components.	AS00.00-Z-0009-01A
 Caution	Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil	Wear protective gloves, protective clothing and safety glasses. Do not fill engine oil into beverage containers.	AS18.00-Z-0001-01A
Topical note	Notes on avoiding damage through contamination and foreign objects		AH00.00-P-5000-01A
	Remove
1	Remove cylinder head cover.		AR01.20-D-5014TSF
2	Remove the chain tensioner.		AR05.10-D-7800TSF
3	Check both camshaft sprockets (3) for score marks and pitting.	In the case of damage,
		
		Remove camshafts (2) and replace defective camshaft sprocket (3).
		Set basic position of camshafts	AR05.20-D-6020TSR
4	Disconnect timing chain (1).		AR05.10-D-7601-01TSF
		 Pressure pins	*602589046301
		 Thrust spindle	*602589046300
		 Chain separating tool	*602589023300
		 Hold-down device	*651589034000
		 Case	*602589009800
		 Counterholder	*651589104000
	Install
5	Draw in timing chain (1).		AR05.10-D-7601-04TSF
		 Always remove assembly insert after pulling in new timing chain (1); it is not suited for engine operation. Engine damage may occur otherwise.
		 Crank engine in direction of rotation.
		 Assembly inserts	*651589046300
		 Counterholder	*651589104000
6	Rivet timing chain (1) together.		AR05.10-D-7601-02TSF
		 Bolt of rivet element in timing chain (reference value)	*BA05.10-N-1003-01TS
		 Riveting tool	*642589003300
		 Hold-down device	*651589034000
		 Assembly inserts	*651589046300
		 Case	*602589009800
		 Counterholder	*651589104000
7	Install the chain tensioner.		AR05.10-D-7800TSF
	Check
8	Check basic setting of camshafts (2).		AR05.20-D-6010TSF
		In the case of damage,
		
		adjust basic position of camshafts (2).
			AR05.20-D-6020TSR
9	Install cylinder head cover.		AR01.20-D-5014TSF

 Timing chain, chain tensioner

Number	Designation		Engine 651 in model 907, 910
BA05.10-N-1003-01TS	Bolt of rivet element in timing chain (reference value)	Nm	32

602 589 04 63 00

Thrust spindle

602 589 04 63 01

Pressure pins

642 589 00 33 00

Riveting tool

602 589 02 33 00

Chain separating tool

651 589 03 40 00

Hold-down device

651 589 10 40 00

Counterholder

651 589 04 63 00

Assembly inserts

602 589 00 98 00

Case

Referenced documents

ah0000p500001a Notes on avoiding damage through contamination and foreign objects
ar0120d5014tsf Remove/install cylinder head cover
ar0510d760101tsf Disconnect timing chain
ar0510d760102tsf Rivet timing chain
ar0510d760104tsf Draw in timing chain
ar0510d7800tsf Remove/install chain tensioner
ar0520d6010tsf Check basic position of camshafts
ar0520d6020tsr Set basic position of camshafts
as0000z000901a Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities.
as1800z000101a Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil