AR05.10-D-7601C | Replace timing chain | 14.2.96 |
ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0
ENGINE 111.984 in MODEL 901.6, 902.6, 903.6, 904.6
D05.10-1017-09
1 Old timing chain
2 New timing chain
3 Riveted link
4 Center plate
5 Outer plate
6 Retaining device
7 Chain separating tool
8 Thrust spindle
9 Riveting tool
10 Assembly insert (digit D5)
11 Assembly insert (digit F1)
| Remove | ||
1 | Remove cylinder head cover | ||
2 | Remove spark plugs | To ensure that the engine can be cranked easily when drawing in the timing chain. | |
3 | Remove chain tensioner | ||
4 | Separate old timing chain (1) | ||
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| Install | ||
5 | Draw in new timing chain (2) | ||
Use assembly links. | |||
Rotate engine at crankshaft (arrow) in order to draw in the new timing chain (2). | |||
6 | Rivet new timing chain (2) | ||
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7 | Installing chain tensioner | ||
8 | Install spark plugs | ||
9 | Inspect basic position of camshafts | if necessary | |
Adjust basic position of camshafts | |||
10 | Install cylinder head cover |
602 589 02 40 00
111 589 19 61 00
602 589 02 33 00
602 589 00 39 00
Assembly links
Riveting tool
Chain separating tool
Retaining device
602 589 05 63 00
112 589 09 63 00
Assembly inserts
Thrust spindle
Referenced documents
- ap1510d1580a Replace spark plugs
- ar0100d0120c Rotating engine from front part of crankshaft
- ar0120d5014c Removing/installing cylinder head cover
- ar0510d760101c Separate timing chain
- ar0510d760102c Rivet timing chain
- ar0510d760104c Drawing in timing chain
- ar0520d6010c Inspect basic position of camshafts
- ar0520d6025c Adjust basic position of camshafts