ar0510d7601c

Replace timing chain

Type ar · topic 05.10 · version 0101 · 2001-02-14

Applies to: ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0 ENGINE 111.984 in MODEL 901.6, 902.6, 903.6, 904.6

Where it sits

Function group 1 Engine › 05 Engine timing › 05.10 Timing chain drive, toothed belt drive — Series 901 (models 0**, 6**) · Series 902 (models 0**, 6**) · Series 903 (models 0**, 6**) · Series 904 (models 0**, 6**)

EinPAS 15 Engine › 15.17 Engine timing › 15.17.34 Chain drive/toothed belt/gearwheel drive — Series 901 (models 0**, 6**) · Series 902 (models 0**, 6**) · Series 903 (models 0**, 6**) · Series 904 (models 0**, 6**)

Also applies to engines/gearboxes: 111 979, 111 984

AR05.10-D-7601C

Replace timing chain

14.2.96

ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0

ENGINE 111.984 in MODEL 901.6, 902.6, 903.6, 904.6

Replace timing chain

D05.10-1017-09

1 Old timing chain

2 New timing chain

3 Riveted link

4 Center plate

5 Outer plate

6 Retaining device

7 Chain separating tool

8 Thrust spindle

9 Riveting tool

10 Assembly insert (digit D5)

11 Assembly insert (digit F1)

Remove

1

Remove cylinder head cover

AR01.20-D-5014C

2

Remove spark plugs

To ensure that the engine can be cranked easily when drawing in the timing chain.

AP15.10-D-1580A

3

Remove chain tensioner

4

Separate old timing chain (1)

AR05.10-D-7601-01C

*602589023300

*111589196100

*602589056300

Install

5

Draw in new timing chain (2)

AR05.10-D-7601-04C

Use assembly links.

*602589024000

Rotate engine at crankshaft (arrow) in order to draw in the new timing chain (2).

AR01.00-D-0120C

6

Rivet new timing chain (2)

AR05.10-D-7601-02C

*602589003900

*111589196100

*112589096300

7

Installing chain tensioner

8

Install spark plugs

AP15.10-D-1580A

9

Inspect basic position of camshafts

if necessary

AR05.20-D-6010C

Adjust basic position of camshafts

AR05.20-D-6025C

10

Install cylinder head cover

AR01.20-D-5014C

Replace timing chain
Replace timing chain
Replace timing chain
Replace timing chain

602 589 02 40 00

111 589 19 61 00

602 589 02 33 00

602 589 00 39 00

Assembly links

Riveting tool

Chain separating tool

Retaining device

Replace timing chain
Replace timing chain

602 589 05 63 00

112 589 09 63 00

Assembly inserts

Thrust spindle

Referenced documents