ar0330s1700ce

Remove/install belt pulley

Type ar · topic 03.30 · version 0200 · 2020-07-23

Applies to: Model 415 with engine 608

Where it sits

Function group 1 Engine › 03 Crank assembly › 03.30 Flywheel, driving disc, vibration damper, starter ring gear — Series 415

EinPAS 15 Engine › 15.15 Combustion engine, complete/engine housing/crank assembly › 15.15.41 Crankshaft/flywheel/drive plate — Series 415

EinPAS 15 Engine › 15.18 Belt drive › 15.18.30 Belt/belt pulley/clamping device/guide pulley — Series 415

Also applies to engines/gearboxes: 608 ***

AR03.30-S-1700CE

Remove/install belt pulley

08.07.2020

Model

415 with engine 608

Modification notes

07.07.2020

Method modified.

Operation step 7

Remove/install belt pulley

1

Belt pulley

2

Screw

S03.30-4510-11

Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

Topical note

Notes on threaded connections fastened using a tightening angle-based tightening process

AH00.00-P-0020-01A

Remove/install

1

Remove bottom engine compartment lining.

AR61.20-S-1105C

2

Remove right front section of fender liner.

AR88.10-S-1310C

3

Remove starter.

AR15.30-S-7100CE

4

Install retaining lock on the starter ring gear and fasten with a suitable nut.

Retaining lock

*607589014000

If necessary:

Turn engine in direction of rotation until the gears match.

5

Remove poly-V-belt from belt pulley (1).

AR13.22-S-1202CD

6

Remove screw (2).

Installation: Replace screw (2).

Center bolt, belt pulley to crankshaft

*BA03.30-N-1001-01X

7

Remove belt pulley (1).

Installation: Check belt pulley (1) for damage.

If damage is present:

Replace belt pulley (1).

8

Install in the reverse order.

Flywheel, belt pulley

Number

Designation

Engine 607, 608 in model 415

BA03.30-N-1001-01X

Center bolt, belt pulley to crankshaft

Stage 1

Nm

120

Stage 2

°

95

Remove/install belt pulley

607 589 01 40 00

Retaining lock

Referenced documents