ar0320p3003msc

Replace rear radial shaft sealing ring

Type ar · topic 03.20 · version 0200 · 2020-03-12

Applies to: Engine 256.9 in model 167

Where it sits

Function group 1 Engine › 03 Crank assembly › 03.20 Crankshaft — Series 167

EinPAS 15 Engine › 15.15 Combustion engine, complete/engine housing/crank assembly › 15.15.41 Crankshaft/flywheel/drive plate — Series 167

Also applies to engines/gearboxes: 256 9**

AR03.20-P-3003MSC

Replace rear radial shaft sealing ring

06.03.2020

Engine

256.9 in model 167

Replace rear radial shaft sealing ring

P03.20-2301-07

1

Radial shaft sealing ring

3

Insertion device

3a

Insertion device

2

Timing case cover

Replace rear radial shaft sealing ring

3

Insertion device

3a

Insertion device

4

Insertion device

P03.20-2434-05

Caution

Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil

Wear protective gloves, protective clothing and safety glasses.
Do not fill engine oil into beverage containers.

AS18.00-Z-0001-01A

Topical note

Notes on avoiding damage through contamination and foreign objects

AH00.00-P-5000-01A

Remove

1

Remove the integrated starter alternator.

AR15.40-P-0003MSC

2

Clean timing case cover (2) in the area of the radial shaft sealing ring (1).

Assembly cleaner

*BR00.45-Z-1028-04A

3

Pry out the radial shaft sealing ring (1) using a suitable tool.


Do not damage crankshaft and timing case cover (2).
Leaks can occur otherwise.

Check

4

Check sealing surface of the radial shaft sealing ring (1) in the timing case cover (2) for ridging and damage.

If ridging or damage is present,

replace timing case cover (2).


AR01.40-P-8000MSC

Clean

5

Clean sealing surface in the timing case cover (2) and on the crankshaft.


The radial shaft sealing ring (1) and contact surface on the crankshaft must be grease-free.
Leaks can occur otherwise.

Assembly cleaner

*BR00.45-Z-1028-04A

Install

6

Slide the radial shaft sealing ring (1) in the direction of the arrow onto the insertion device (3a).

Insertion tool

*651589016100

7

Position insertion device (3a) at crankshaft and fix in place with two screws.

Insertion tool

*651589016100

8

Slide the insertion device (4) onto the insertion device (3), place on the insertion device (3a) and tighten the nut slightly by hand.

Align bores in insertion device (3) with screws in insertion device (3a).

Insertion tool

*651589016100

Insertion device

*654589014300

9

Install the radial shaft sealing ring (1) until the insertion device (3) lies on the timing case cover (2).


Radial shaft sealing ring (1) must be flush with timing case cover (2).
Leaks can occur otherwise.

Ensure that the radial shaft sealing ring (1) is positioned uniformly around its entire circumference.

Insertion tool

*651589016100

10

Remove the insertion devices (3, 3a, 4).

Insertion device

*654589014300

Insertion tool

*651589016100

11

Install the integrated starter alternator.

AR15.40-P-0003MSC

12

Check engine oil level and correct.

AP18.00-P-1812SKI

Replace rear radial shaft sealing ring
Replace rear radial shaft sealing ring

654 589 01 43 00

Insertion device

651 589 01 61 00

Insertion tool

Repair materials

Number

Designation

Order number

BR00.45-Z-1028-04A

Assembly cleaner

A 000 986 56 01

Referenced documents