Replace rear radial shaft sealing ring

AR03.20-D-3003TSM

Replace rear radial shaft sealing ring

29.01.2020

Engine

654.9 in model 907.1/2/6

1

Radial shaft sealing ring

1s

Protective lip

3

Insertion tool

1d

Sealing lip

2

Timing case cover

3a

Insertion tool

3

Insertion tool

3a

Insertion tool

4

Insertion device

 Caution

Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil

Wear protective gloves, protective clothing and safety glasses.
Do not fill engine oil into beverage containers.

AS18.00-Z-0001-01A

Topical note

Notes on avoiding damage through contamination and foreign objects

AH00.00-P-5000-01A



Remove

1.1

Remove flywheel.

Engine 654.9 in model 907.1/2/6 with transmission 711.6

AR03.30-D-8002TSM

1.2

Remove drive plate.

Engine 654.9 in model 907.1/2/6 with transmission 725.0

AR03.30-D-8003TSM

2

Remove radial shaft sealing ring (1) from the timing case cover (2) using a suitable tool.


Do not damage the crankshaft and sealing surface of the timing case cover (2).
Leaks can occur otherwise.



Check

3

Check sealing surface of radial shaft sealing ring (1) on timing case cover (2) for ridging.

If a problem is found:



Deburr sealing surface.



Install

4

Wet sealing lip(1d) of radial shaft sealing ring(1) with engine oil.



Specified engine oils (service) - Overview

BB00.40-P-0223-02A

5

Push radial shaft sealing ring (1) in the direction of the arrow onto the insertion tool (3a).

 Insertion tool

*651589016100

6

Position insertion tool (3a) on crankshaft and attach using two screws.


The contact surfaces must be clean and free of grease.
Leaks can occur otherwise.

 Insertion tool

*651589016100

7

Push insertion device (4) onto the insertion tool (3).

 Insertion device

*654589014300

 Insertion tool

*651589016100

8

Position insertion tool (3) on insertion tool (3a) together with insertion device (4) and position nut.

 Align bores in the  insertion tool (3) with the screws of the  insertion tool (3a).

 Insertion device

*654589014300

 Insertion tool

*651589016100

9

Continue to tighten nut and pull in radial shaft sealing ring (1) until insertion tool (3) is in contact with timing case cover (2).


The radial shaft sealing ring (1) must be flush touching the timing case cover (2).
Leaks can occur otherwise.

 Ensure that radial shaft sealing ring (1) has been pulled in equally over the whole circumference.

10

Remove screws for insertion tool (3a) from the crankshaft and remove insertion tools (3, 3a) with the insertion device (4).

11.1

Install flywheel.

Engine 654.9 in model 907.1/2/6 with transmission 711.6

AR03.30-D-8002TSM

 Model 907.1/2/6 with code XM1 (Noise abatement measures)
Only install lower engine compartment lining and underfloor panelings after leak test.

11.2

Install drive plate.

Engine 654.9 in model 907.1/2/6 with transmission 725.0

AR03.30-D-8003TSM

 Model 907.1/2/6 with code XM1 (Noise abatement measures)
Only install lower engine compartment lining and underfloor panelings after leak test.



Check

12

Check and correct engine oil level.



Engine 654.9 in model 907.1/2/6
except code C6L (Multifunction steering wheel)

AP18.00-D-1812TSD



Engine 654.9 in model 907.1/2/6
with code C6L (Multifunction steering wheel)

AP18.00-D-1812TS

 Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

13

Carry out engine test run and check engine for proper operation and leak tightness.



Install

14

Install underfloor paneling.

Model 907.1/2/6 with code XM1 (Noise abatement measures)

AR61.30-D-1001TS

15

Install lower engine compartment lining.

Model 907.1/2/6 with code XM1 (Noise abatement measures)

AR61.20-D-1105TS