ar0150b1001a

Measure distance between constant throttle piston and cylinder head

Type ar · topic 01.50 · version 0100 · 2016-02-12

Applies to: Cumbustion engine 475.979, 476.971 with Vehicle 695.024, 695.034, 695.051, 695.052

Where it sits

Function group 1 Engine › 01 Complete engine, crankcase ventilation, cylinder head, crankcase › 01.50 Constantly open throttle valve — Series 695 (models 024, 034, 051, 052)

EinPAS 15 Engine › 15.16 Cylinder head › 15.16.40 Constant throttle — Series 695 (models 024, 034, 051, 052)

Also applies to engines/gearboxes: 475 979, 476 971

AR01.50-B-1001A

Measure distance between constant throttle piston and cylinder head

12.02.16

Cumbustion engine 475.979, 476.971 with Vehicle 695.024, 695.034, 695.051, 695.052

Measure distance between constant throttle piston and cylinder head

B01.50-0006-06

1 Constant throttle valve

2 Valve refacing machine

A Reference line

B Final line of the valve sealing face

C Width of the throttle seat

D Valve head diameter

E Diameter of valve head cylindrical part

F Valve head angle

G Stem diameter

H Total valve length, measured from the reference line “A” to the flat face of the stem end

I Inclination angle on the valve sealing face

J Angle

1

Clean the valve (1), eliminate all engine oil residue.

Check the possibility of valve reutilization. The stem end must not present damages, the keeper grooves must not be worn and the stem chromium layer must not be damaged.

2

Secure the valve (1) in the valve grinder chuck (2) closest possible to the head.

This will avoid vibration.

3

Set the angle on the valve grinder scale (2).

*BE01.50-B-1007-01A

4

Through the valve grinder feed (2), slowly approach the valve (1) to the grinding wheel.

5

Actuate the feed and grind the seat face until it is perfectly clean in its entire circumference.

After this work step, verify the checking values.

Valve head diameter (D).

*BE01.50-B-1004-01A

Valve head cylindrical part diameter (E).

*BE01.50-B-1002-01A

Eccentricity measured at line “A”.

*BE01.50-B-1005-01A

Width (C).

*BE01.50-B-1006-01A

Angle (F).

*BE01.50-B-1009-01A

Angle (I).

*BE01.50-B-1007-01A

Stem diameter (G).

*BE01.50-B-1001-01A

Angle (J).

*BE01.50-B-1008-01A

*001589532100

*363589022100

6

Lift the valve (1) off the grinder (2).

7

Grind the valve stem end utilizing the grinder's prismatic support.

Check the length (H) checking values.

*BE01.50-B-1003-01A

Constant throttle

Número

Denominação

Engine 475.9; 476.9

BE01.50-B-1001-01A

Rod diameter (G)

mm

7,995...8,010

BE01.50-B-1002-01A

Valve head diameter (E) (cylindrical part)

mm

16,850...17,150

BE01.50-B-1003-01A

Valve total length (H) measuring from the A reference line up to the rod's end flat face

mm

85,80...86,00

BE01.50-B-1004-01A

Diameter (D)

mm

15,99...16,01

BE01.50-B-1005-01A

Eccentricity measured in the A line”

mm

0,03

BE01.50-B-1006-01A

Sealing face width (C) measured from the A line up to the B line” (A and B = reference lines)

mm

1,5

BE01.50-B-1007-01A

Slant angle (I) on valve seal face

mm

45° +10’

BE01.50-B-1008-01A

Angle (J)

mm

30°

BE01.50-B-1009-01A

Angle (F)

mm

90° +20’

Measure distance between constant throttle piston and cylinder head
Measure distance between constant throttle piston and cylinder head

001 589 53 21 00

Dial gauge

363 589 02 21 00

Dial gauge holder