Remove/install bottom part of oil pan

AR01.45-P-7555VB

Remove/install bottom part of oil pan

20.3.12

28.7.09

Value changed: engine oil, Specifications for Operating Fluids

*BF18.00-P-1001-01M

 

Remove/install

 Danger!

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.

AS00.00-Z-0010-01A

1

Raise vehicle

AR00.60-P-1000V

2

Detach rear section of lower engine compartment paneling

 Installation: Install engine compartment paneling only after engine test run.

AR61.20-P-1105V

3

Drain engine oil



Engine oil and filter change

AP18.00-P-0101VA

 Installation: Replace sealing ring on oil drain screw.



*BA01.45-P-1001-01M



*BF18.00-P-1001-01M

4

Remove screw/bolts (1) on oil pan bottom section (2)



*BA01.45-P-1003-01M

5

Loosen oil pan bottom section (2) from oil pan and remove.

 Pry off oil pan bottom section (2) from oil pan by screwing in a screw (3) and loosen with mounting wedge (01) from oil pan. Only pry off oil pan bottom section (2) with screw (3) from oil pan until it is possible to push mounting wedge (01) between sealing surfaces, as otherwise oil pan bottom section (2) and sealing surface of oil pan can be damaged.

 If oil pan bottom section (2) cannot be loosened from the oil pan, heat oil pan bottom section (2) in the area around sealing surfaces using a hot air gun.

 Installation: Observe application of sealant to oil pan bottom section (2):





Notes on oil pan bottom section sealant path (2)

AH01.45-P-0001-01VA



*110589035900



*112589002500

Heat gun
gotis://K_60-65_11.0

Loctite 5970 sealant

*BR00.45-Z-1013-01A



Clean

6

Clean sealing surfaces on oil pan bottom section (2) and oil pan

 Do not use any sharp-edged tools or abrasive paper as this will damage the sealing surfaces.

AR01.00-P-0050-01A

Loctite 7200

*BR00.45-Z-1038-04A

Loctite 7063 cleaning spray (150 ml)

*BR00.45-Z-1046-04A

7

Install in the reverse order

 Danger!

Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running

Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

8

Conduct engine test run and check engine for leaks

Number

Designation

Engine 272

BA01.45-P-1001-01M

Oil drain screw to oil pan

Nm

30

BA01.45-P-1003-01M

Bolt, oil pan bottom section to oil pan

Nm

9

Number

Designation

Engine
272.920/921/922/
923/940/941/942/
943/944/945/946/
947/949/951/952/
960/961/963/964/
965/966/967/968/
969/970/972/973/
974/980/982/983/
984/985/988
(Shortened maintenance interval)

Engine
272.920/921/922/
923/940/941/942/
943/944/945/946/
947/949/951/952/
960/961/963/964/
965/966/967/968/
969/970/972/973/
974/980/982/983/
984/985/988
(Maximum maintenance interval)

BF18.00-P-1001-01M

Engine oil

Filling capacity with oil filter

Liters

8,0

8,0

Specifications for service products

Sheet

-

-

Sheet

BB00.40-P-0229-03A

-

Sheet

BB00.40-P-0229-05A

BB00.40-P-0229-05A

Number

Designation

Order number

BR00.45-Z-1013-01A

Loctite 5970 sealant

A 003 989 98 20

BR00.45-Z-1038-04A

Loctite 7200

Henkel Loctite Deutschland GmbH
Arabellastrasse 17
81925 München
Germany
Tel. +49 899268-0
Fax + 49 899101978
www.Loctite.de

BR00.45-Z-1046-04A

Loctite 7063 cleaning spray (150 ml)

A 001 986 71 71 10