Remove/install oil pan

AR01.45-D-7500US

Remove/install oil pan

17.01.2019

Engine

272.979 in model 906

1

Oil pan

4

Bracket

7

Transmission housing

2

Electrical wiring harness

5

Electrical wiring harness

3

Electrical wiring harness

6

Electrical connectors

1

Oil pan

8

Bracket

 

Remove/install

1

Remove oil pan bottom section

AR01.45-D-7555US

2

Remove the oil dipstick guide tube

AR18.40-D-3510US

3

Remove electrical wiring harnesses (2, 3) from the oil pan (1)

4

Unclip electrical connectors (6), remove electrical wiring harness (5) from bracket (4), and expose

5

Remove bracket (4) from oil pan (1)

6

Remove transmission housing screws (7) from the oil pan (1)

 Engine 272.979 in model 906 with transmission 722Bolt, transmission housing to engine

*BA27.10-N-1003-04B

7

Remove bracket (8) with oil level switch and plug housing

 When installing a new oil pan (1).

 Bolt, oil level switch bracket to oil pan

*BA01.45-N-1008-01S

8

Remove screws from the oil pan (1)

AR01.45-P-7500-06GZA

 Installation: Follow the bolt plan.

 Bolt, oil pan to cylinder crankcase

*BA01.45-N-1002-01S

 Bolt, oil pan to timing case cover

*BA01.45-N-1003-01S

 Bolt, oil pan to rear cover

*BA01.45-N-1004-01S

 Bolt, oil pan top section to cylinder crankcase at transmission end

*BA01.45-N-1006-01S

9

Carefully release oil pan (1) from cylinder crankcase and end cover and remove

Notes on sealant path for oil pan

AH01.45-N-0001-01WE

 If necessary, warm up oil pan (1) in the area of the sealing surfaces with the hot air blower and pry off from the cylinder crankcase and end cover with a suitable tool.

 Installation: Apply sealant to the oil pan (1). Observe sealant path.

Sealant, Loctite 5970, 50 ml

*BR00.45-Z-1013-01A



Clean

10

Clean sealing surfaces on the oil pan (1), cylinder crankcase, and end cover


Do not use any sharp-edged tools or abrasive paper for cleaning.
since they may damage the sealing surfaces.

Loctite 7200

*BR00.45-Z-1038-04A

11

Install in the reverse order

 Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

12

Perform engine test run and check engine in area of the oil pan (1) for leaks

 Oil pan

Number

Designation

Engine 272.979 in model 906

BA01.45-N-1002-01S

Bolt, oil pan to cylinder crankcase

Nm

9

 Oil pan

Number

Designation

Engine 272.979 in model 906

BA01.45-N-1003-01S

Bolt, oil pan to timing case cover

Nm

9

 Oil pan

Number

Designation

Engine 272.979 in model 906

BA01.45-N-1004-01S

Bolt, oil pan to rear cover

Nm

9

 Oil pan

Number

Designation

Engine 272.979 in model 906

BA01.45-N-1006-01S

Bolt, oil pan top section to cylinder crankcase at transmission end

Nm

20

 Oil pan

Number

Designation

Engine 272.979 in model 906

BA01.45-N-1008-01S

Bolt, oil level switch bracket to oil pan

Nm

14

 Complete automatic transmission

Number

Designation

Transmission 722.683/684/685

BA27.10-N-1003-04B

Bolt, transmission housing to engine

Nm

38

Repair materials

Number

Designation

Order number

BR00.45-Z-1013-01A

Sealant, Loctite 5970, 50 ml

A 003 989 98 20 10

BR00.45-Z-1038-04A

Loctite 7200

Henkel AG & Co. KGaA
http://www.loctite.de