Remove/install oil pan

AR01.45-D-7500TSF

Remove/install oil pan

18.02.2020

Engine

651 in model 910

1

Oil pan

2

Electrical connector

3

Screw

4

Electrical wiring harness

5

Bracket

7

Bolts

13

Electrical wiring harness

8

Bolts

9

Bolts

10

Bolts

11

Bolts

12

Bolts

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

 Caution

Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil

Wear protective gloves, protective clothing and safety glasses.
Do not fill engine oil into beverage containers.

AS18.00-Z-0001-01A

 

Remove/install

1

Remove engine stabilizer mount.

AR22.10-D-1135TSF

2

Remove bracket (5).

 To do this, remove bolts (7).

 M8

*BA00.10-N-1003-01A

3

Disconnect electrical connection (2).

4

Remove screw/bolts (3).

 M6

*BA00.10-N-1002-01A

5

Remove the electrical wiring harness (4, 13) from the oil pan (1).

 Position the electrical wiring harnesses (4, 13) outside of the working area.

6

Drain engine oil.



Engine oil and oil filter change

AP18.00-D-0101TS

7

Remove screws (10).

 Bolt, oil pan to crankcase

*BA01.45-N-1005-01TS

8

Remove screws (9).

 Bolt, oil pan to crankcase

*BA01.45-N-1005-01TS

9

Remove screws (12).

 Screw, oil pan/oil pan top section to crankcase cover

*BA01.45-N-1006-01TS

10

Remove the screws (8) on the oil pan (1).

AR01.45-D-7500-06TSF

 Installation: Pay attention to different lengths of screws.
Pay attention to the bolt plan for the oil pan (1).

 Bolt, oil pan to crankcase

*BA01.45-N-1005-01TS

 Screw, oil pan/oil pan top section to crankcase cover

*BA01.45-N-1006-01TS

11

Remove oil pan (1).

Notes on sealant path for oil pan

AH01.45-N-0001-01WE


Carefully remove oil pan (1) from crankcase.
Damage could occur on the sealing surfaces otherwise.

 Installation: Apply sealant.

Sealant, Loctite 5970, 50 ml

*BR00.45-Z-1013-01A

 Application gun

*112589002500



Clean

12

Clean sealing surfaces at oil pan(1) and crankcase.

AR01.00-P-0050-01A


Do not clean sealing surfaces with sharp-edged or pointy objects.
Damage could occur on the sealing surfaces otherwise.

 Warm up sealing surfaces to achieve better detachment of the sealant.

Loctite 7200

*BR00.45-Z-1038-04A

Loctite 7063 (400 ml) cleaning spray

*BR00.45-Z-1046-04A

 Heat gun

*000588008400

13

Install in the reverse order.



Check

 Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

14

Check for leaktightness when engine is running.

 Visual inspection only.

 Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread

Number

Designation

8.8

10.9

BA00.10-N-1002-01A

M6

Galvanized

Nm

9

13

Phosphated

Nm

9

12

 Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread

Number

Designation

12.9

BA00.10-N-1002-01A

M6

Galvanized

Nm

16

Phosphated

Nm

14

 Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread

Number

Designation

8.8

10.9

BA00.10-N-1003-01A

M8

Galvanized

Nm

23

32

Phosphated

Nm

21

29

 Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread

Number

Designation

12.9

BA00.10-N-1003-01A

M8

Galvanized

Nm

38

Phosphated

Nm

36

 Oil pan

Number

Designation

Engine 651 in model 910

BA01.45-N-1005-01TS

Bolt, oil pan to crankcase

M6

Nm

9

M8

Nm

20

 Oil pan

Number

Designation

Engine 651 in model 910

BA01.45-N-1006-01TS

Screw, oil pan/oil pan top section to crankcase cover

Nm

9

Repair materials

Number

Designation

Order number

BR00.45-Z-1013-01A

Sealant, Loctite 5970, 50 ml

A 003 989 98 20 10

BR00.45-Z-1038-04A

Loctite 7200

Henkel AG & Co. KGaA
http://www.loctite.de

BR00.45-Z-1046-04A

Loctite 7063 (400 ml) cleaning spray

A 001 986 71 71 09