D01.40-A004-79
1 | Timing case cover | 4 | Bolts | 7 | Screw | ||
2 | Radial shaft sealing ring | 5 | Bolts | 8 | Pilot bushing | ||
3 | Oil intake connection | 6 | Bolts |
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Warning | Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Caution | Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil | Wear protective gloves, protective clothing and safety glasses. | |
Topical note | Notes on avoiding damage through contamination and foreign objects | ||
Topical note | Notes on self-locking nuts and bolts | ||
| Remove | ||
1 | Remove the fan cowl. | ||
2 | Set piston of cylinder 1 to ignition TDC. | ||
Top dead center (TDC) marking on belt pulley must be aligned with rib on timing case cover (1). | |||
Socket wrench bit | |||
3 | Remove fan wheel hub. | ||
4 | Remove radial shaft sealing ring (2). | ||
5 | Remove the clamping device for the poly-V belt. | ||
6 | Remove lower guide pulley at timing case cover (1). | ||
7 | Remove upper guide pulley at timing case cover (1). | ||
8 | Remove oil pan bottom section. | ||
9 | Remove the oil intake connection (3). | For this purpose, remove bolts (4). Dispose of seal of oil intake connection (3). | |
10 | Remove screws(5, 6, 7). | ||
11 | Remove timing case cover(1). | If necessary, | |
| |||
Heat up the timing case cover (1). | |||
| 000 588 00 84 00 Heat gun | ||
12 | Remove pilot bushings (8). | If installed. | |
| |||
Dispose of pilot bushings (8). | |||
| Clean | ||
13 | Clean sealing surfaces at crankcase and oil pan. | ||
Loctite 7200 | |||
Loctite 7063 (400 ml) cleaning spray | |||
14 | Clean sealing surfaces at timing case cover (1). | If timing case cover (1) will be reused. | |
Loctite 7200 | |||
Loctite 7063 (400 ml) cleaning spray | |||
| Install | ||
15 | Apply sealant on timing case cover (1). | ||
Notes on application of flange sealants to seal major assemblies | |||
Notes on sealant path for timing case cover | |||
Sealant, Loctite 5970, 50 ml | |||
Application gun | |||
16 | Install timing case cover (1). | For this purpose, mount timing case cover (1) and slightly tighten bolts (7) by hand. | |
17 | Release bolts (7) and insert centering sleeve in timing case cover (1). | Centering sleeve | |
18 | Screw in bolts (5, 6). | Bolt plan for oil pan | |
Observe different bolt diameters and bolt lengths of bolts (6) as per oil pan bolt plan. | |||
Bolt, timing case cover to crankcase | |||
Bolt, oil pan to timing case cover | |||
19 | Tighten bolts (7). | Bolt, timing case cover to crankcase | |
20 | Remove centering sleeve. | Centering sleeve | |
21 | Install the oil intake connection (3). | Screw in screw/bolts (4) to do this. Clean oil strainer in oil intake connection (3). Replace seal of oil intake connection (3). | |
M6 | |||
22 | Install oil pan bottom section. | ||
If installed, do not yet install lower engine compartment lining. | |||
23 | Install upper guide pulley at timing case cover (1). | ||
24 | Install lower guide pulley at timing case cover (1). | ||
25 | Install tensioning device of poly-V-belt. | ||
26 | Install new radial shaft sealing ring (2). | ||
27 | Install fan wheel hub. | ||
28 | Install fan shroud. | ||
| Check | ||
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
29 | Check for leaktightness when engine is running. | Visual inspection only. | |
30 | Install lower engine compartment lining. | If installed. | |
112 589 00 25 00
Application gun
001 589 65 09 00
Socket wrench bit
642 589 00 14 00
Centering sleeve
Referenced documents
- ah0000n000101a Notes on self-locking nuts and bolts
- ah0000p050001mne Notes on application of flange sealants to seal major assemblies
- ah0000p500001a Notes on avoiding damage through contamination and foreign objects
- ah0140n100001se Notes on sealant path for timing case cover
- ar0100d010001tsv Crank engine at belt pulley of crankshaft
- ar0100p005001a Remove sealant
- ar0145d750006tsv Bolt plan for oil pan
- ar0145d7555tsv Remove/install bottom part of oil pan
- ar0320d3002tsv Replace front radial shaft sealing ring
- ar1321d3351tsv Remove/install guide pulley for upper poly-V-belt to-timing case cover
- ar1321d3352tsv Remove/install guide pulley for lower poly-V-belt to-timing case cover
- ar1322d3370tsv Remove/install fan drive
- ar1325d3220tsv Remove/install poly-V-belt tensioning device
- ar2040d6800tsv Remove/install fan shroud
- ar6120d1105ts Remove/install lower engine compartment lining
- as0000z000201a Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.
- as0000z000501a Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.
- as0000z001001a Risk of death caused by vehicle slipping or toppling off of the lifting platform.
- as0000z001701a Risk of injury caused by scraping or cutting body parts on sharp vehicle parts
- as1800z000101a Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil
- ws5400p0049b 000 588 00 84 00 Heat gun