Shown on engine 646 with code HH9 (Semi-automatic regulated A/C, TEMPMATIC) |
4 | Coolant pump |
5 | Front cover |
6 | Poly-V belt tensioning device |
7 | Oil filter cover |
8 | Power steering pump |
9 | Belt pulley |
10 | Oil pan |
11 | Timing case cover |
12 | Refrigerant compressor |
D01.40-1128-06
Caution | Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil | Wear protective gloves, protective clothing and safety glasses. | |
Danger | Risk of fire/risk of explosion due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of poisoning caused by swallowing battery electrolyte or absorption of lead through the skin or body orifices. Risk of death due to voltage U >= 30 V AC and U >= 60 V DC. | No fires, sparks, open flames, or smoking. Wear acid-resistant gloves, clothing, and glasses. Pour battery acid only into suitable and appropriately marked containers. | |
Topical note | Notes on battery | ||
| Remove | ||
1 | Detach battery ground line | ||
2 | Remove coolant pump(4) | ||
3 | Remove the chain tensioner | ||
4 | Remove front cover (5) | ||
5 | Remove poly-V belt tensioning device (6) | ||
6 | Detach coolant hose on the heat exchanger | ||
7 | Detach power steering pump (8) on engine and place with attached lines to one side | ||
8.1 | Remove guide pulley holder | Engine 646 in model 909 | |
8.2 | Detach A/C compressor (12) on engine and place with attached lines to one side | Engine 646 in model 909 | |
9 | Remove belt pulley(9) | ||
10 | Unscrew oil filter cover (7) on oil filter housing | When replacing the oil filter element. | |
| |||
Wrench socket | |||
11 | Remove oil pan (10) | ||
12 | Remove both screw plugs on timing case cover (11) | When replacing the timing case cover (11). | |
13 | Unscrew screw/bolts from timing case cover (11) | ||
Pay attention to different screw/bolt lengths and screw/bolt diameters. | |||
14 | Press off timing case cover (11) with a suitable tool | | |
If the cylinder head gasket is damaged | |||
| |||
Replace cylinder head gasket. | |||
15 | Detach heat exchanger | When replacing the timing case cover (11). | |
| Install | ||
16 | Mount the heat exchanger | When replacing the timing case cover (11). | |
17 | Check oil pressure relief valve for damage | If damaged | |
| |||
Replace oil pressure relief valve. | |||
18 | Clean sealing surfaces on crankcase and timing case cover (11) | ||
Loctite 7200 | |||
Loctite 7063 (400 ml) cleaning spray | |||
19 | Apply sealant to sealing surfaces of timing case cover (11) using squeeze gun | ||
Notes on sealant path for timing case cover | |||
Sealant, Loctite 5970, 50 ml | |||
Application gun | |||
20 | Position timing case cover (11) and tighten screw/bolts | Bolt plan for timing case cover | |
Pay attention to different screw/bolt lengths and screw/bolt diameters. | |||
Screw/bolt, timing case cover to crankcase | |||
21 | Screw in and tighten both screw plugs on timing case cover (11) | When replacing the timing case cover (11). | |
Screw plug to timing case | |||
22 | Install oil pan (10) | ||
23 | Screw oil filter cover (7) onto oil filter housing and tighten | When replacing the oil filter element. | |
| |||
Threaded cap to oil filter housing | |||
Wrench socket | |||
24 | Replace front radial shaft sealing ring | ||
25 | Install belt pulley (9) | ||
26.1 | Mount A/C compressor (12) on engine | Engine 646 in model 909 | |
26.2 | Install guide pulley holder | Engine 646 in model 909 | |
Bolt, guide pulley carrier to timing case cover | |||
Bolt, guide pulley carrier to engine support | |||
27 | Mount power steering pump (8) on engine | ||
28 | Attach coolant hose to the heat exchanger | ||
29 | Install poly-V belt tensioning device (6) | ||
30 | Install front cover (5) | ||
31 | Install the chain tensioner | ||
32 | Install coolant pump (4) | ||
33 | Mount ground line to battery | ||
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
34 | Conduct engine test run and check engine for leaktightness around the timing case cover (11) |
112 589 00 25 00
Application gun
103 589 02 09 00
Wrench socket
Referenced documents
- ah0140p100001sd Notes on sealant path for timing case cover
- ah5410p000101a Notes on battery
- ah5410p000101a
- ap1820d010004r Replace oil filter element
- ar0100p005001a Remove sealant
- ar0130d5700r Remove/install front cap on cylinder head
- ar0130d5800ru Remove/install cylinder head
- ar0140d800001r Bolt plan for timing case cover
- ar0145d7500r Remove/install oil pan
- ar0320d3000r Replace front crankshaft radial sealing ring
- ar0330d1600r Remove/install belt pulley/vibration damper
- ar0510d7800r Remove/install chain tensioner
- ar1320d200101r Remove/install guide pulley holder
- ar1325d3200r Remove/install poly-V belt tensioning device
- ar1810d5031r Remove/install oil pressure relief valve
- ar1830d3481r Remove/install oil-water heat exchanger at oil filter
- ar2010d1271r Remove/install coolant pump
- ar4630d0500r Remove/install power steering pump
- ar8355d5300r Remove/install refrigerant compressor
- as0000z000501a Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.
- as1800z000101a Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil
- as5410z000101a Risk of fire/risk of explosion due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of