ar0110d240001us

Remove/install engine with removal fixture

Type ar · topic 01.10 · version 0102 · 2008-08-11

Applies to: ENGINE 272.979 in MODEL 906

Where it sits

Function group 1 Engine › 01 Complete engine, crankcase ventilation, cylinder head, crankcase › 01.10 Complete engine — Series 906

EinPAS 15 Engine › 15.15 Combustion engine, complete/engine housing/crank assembly › 15.15.15 internal combustion engine, complete — Series 906

Also applies to engines/gearboxes: 272 979

AR01.10-D-2400-01US

Remove/install engine with removal fixture

Engine mounts, engine supports

Number

Designation

Engine 272.9

BA22.10-N-1001-01S

Bolt, front engine mount to front axle carrier

Nm

58

Automatic transmission complete

Number

Designation

Transmission 722.683/684/
685

BA27.10-N-1003-04B

Bolt connecting transmission housing to engine

Nm

38

Remove/install engine with removal fixture

Support plate

906 589 01 62 00

Remove/install engine with removal fixture

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Removing

1 Remove bolts (2) of the engine mounts.

2 Place suitable wooden blocks on the transmission plate of the transmission jack (3).

Transmission jack, transmission plate for passenger cars

http://gotis.aftersales.mercedes-benz.com

3 Mount the transmission jack (3) with the transmission plate at the oil pan bottom section and lift the engine (1) until the engine mounts no longer touch the front axle carrier.

Remove/install engine with removal fixture

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4 Place a suitable wooden block (6) between the transmission (5) and the engine crossmember (7) from below.

5 Lower the engine until the transmission (5) rests on the wooden block (6).

Remove/install engine with removal fixture

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6 Remove bolts (4) securing transmission (5).

Do not unscrew bolts (13).

Remove/install engine with removal fixture

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7 Lower the vehicle and mount a mobile workshop crane with an engine removal fixture (9) and support plate (8) at the lifting eyes of the engine (1).

Mobile workshop crane, engine removal fixture

http://gotis.aftersales.mercedes-benz.com

8 Remove bolts (13) of the transmission (5).

9 Pull off the engine (1) from the transmission (5) and lift it out.

Lift out the engine (1) carefully so that the surrounding components are not damaged.

Remove/install engine with removal fixture

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Install

10 Clean the guide (10) on the torque converter (11) and the mount (12) in the crankshaft.

Remove/install engine with removal fixture

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11 Position the engine (1) on the transmission (5), align the fitting sleeves of the engine (1) with the respective bolt holes on the transmission (5) and screw in the bolts (13).

Lift in the engine (1) carefully so that the surrounding components are not damaged.

Observe tightening torque.

Remove/install engine with removal fixture

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12 Lift the engine with the mobile workshop crane and remove the wooden block (6) between the transmission (5) and the engine crossmember (7).

13 Lower the engine with a mobile workshop crane until it rests on the engine mounts.

Ensure that the engine mounts are seated correctly.

14 Detach the mobile workshop crane with the engine removal fixture and support plate at the engine.

15 Raise vehicle.

Remove/install engine with removal fixture

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16 Screw in bolts (4) of the transmission (5).

Observe tightening torque.

17 Screw on engine mount bolts

Observe tightening torque.