ar0100p2410pp

Disconnect, connect engine wiring harness

Type ar · topic 01.00 · version 0104 · 2002-10-08

Applies to: ENGINE 611.962 in MODEL 203.004 /006 /204 /206 /706 ENGINE 612.962 in MODEL 203.016 /216 ENGINE 612.967 in MODEL 209.316

Where it sits

Function group 1 Engine › 01 Complete engine, crankcase ventilation, cylinder head, crankcase › 01.00 General — Series 203 (models 004, 006, 016, 204, 206, 216, 706) · Series 209 (models 316) · Series 611 (models 962)

EinPAS 25 On-board/network/multifunction › 25.25 Main wiring harness › 25.25.20 Engine wiring harness — Series 203 (models 004, 006, 016, 204, 206, 216, 706) · Series 209 (models 316) · Series 611 (models 962)

Also applies to engines/gearboxes: 612 962, 612 967

AR01.00-P-2410PP

Disconnect, connect engine wiring harness

ENGINE 611.962 in MODEL 203.004 /006 /204 /206 /706

ENGINE 612.962 in MODEL 203.016 /216

ENGINE 612.967 in MODEL 209.316

Disconnect, connect engine wiring harness

P15.18-2047-09

Shown on Engine 611.962

Disconnect, connect engine wiring harness

P15.18-2052-09

Shown on Engine 611.962

Remove, Install

1

Disconnect ground line of battery

Installation: After connecting, read out fault memory and erase faults. Refer to:

AR54.10-P-0003P

STAR-DIAGNOSIS

2

Remove trim panels on cylinder head cover (2, 3)

Engine 611

AR01.20-P-5014-02A

Engine 612

AR01.20-P-5014-02B

*BA01.20-P-1002-01A

*BA01.20-P-1003-01A

3

Separate electrical connections at fuse and relay module

Electrical connections (4, 5) at CDI control module (N3/9), connections (17, 18) at front SAM control module with fuse and relay module (N10/1).

4

Take off rubber seals (6)

5

Detach engine wiring harness from fixture (11) at firewall

6

Detach electrical connection at glow output stage (N14/2)

7

Disconnect positive cable of battery

8

Disconnect positive cable at external start terminal (20)

9

Expose engine wiring harness (7)

10

Unbolt fixture (15) of positive cable at cylinder head

11

Place engine wiring harness (7) over engine and attach

12

Unbolt ground strap of engine (W49)

Unbolt ground strap at transmission.

13

Install in the reverse order

Crankcase ventilation, cylinder head cover

Number

Designation

Engine 611.960/
961/962

Engine 612.961/
962/967

BA01.20-P-1002-01A

Screw of trim panel of cylinder head cover to cylinder head cover

Nm

10

10

BA01.20-P-1003-01A

Screw attaching cover panel to charge air distribution pipe

Nm

10

10

Referenced documents