Installing and removing support device for the engine block

AR01.00-P-0201RR

Installing and removing support device for the engine block

20.6.05



Removing

Danger!

Risk of death caused by vehicle slipping or toppling off the lifting platform.

Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

1

Remove CBS rear end

AR88.20-P-1900RR

2

Remove CMS Rear

AR88.20-P-1950RR

3

Remove right rear wheel

AR40.10-P-1100RR

4

Remove inner fender from rear fender

AR88.10-P-1400RR

5

Remove bolt for crossmember on frame-type integral support on the right

See: 

Removing/installing rear axle crossmember

AR35.15-P-0250RR

6

Remove the alternator cover

AR15.40-P-5032-02RR

7

Remove poly-V-belt

AR13.22-P-1202RR

8.1

Remove poly-V-belt for supercharger

Only on vehicles with Air conditioning Plus (with outside temperature indicator) (FFO), code I01.

AR13.21-P-1202RR

9

Remove bolts (1) for alternator (2) bracket

10

Remove alternator (2) bracket

11.1

Remove the poly-V-belt tensioning device of the compressor

Only on vehicles with Air conditioning Plus (with outside temperature indicator) (FFO), code I01.

AR13.21-P-3200RR

12

Remove rear engine mount

 At right rear.

AR22.10-P-1160RR

 Support using a suitable lifter.

13

Unscrew bolts for timing case cover (3)

Install bracket

14

Mount engine block (4) bracket on timing case cover and mount engine mount fastening (frame-type integral support)

 Picture A.

 Then remove lifter.



*BA01.40-P-1002-01M



*BA22.10-P-1005-01M

 Retainer

*450589296300



Installing

15

Remove engine block (4) bracket

 Support using a suitable lifter.

16

Screw in bolts for timing case cover (3)



17

Install rear engine mounting

 At right rear.

AR22.10-P-1160RR

 Support using a suitable lifter.

18.1

Attach poly-V-belt tensioning device for compressor

Only on vehicles with Air conditioning Plus (with outside temperature indicator) (FFO), code I01.

AR13.21-P-3200RR

19

Install alternator (2) bracket using bolts (1)



*BA15.40-P-1005-01G

20.1

Install poly-V-belt for compressor

Only on vehicles with Air conditioning Plus (with outside temperature indicator) (FFO), code I01.

AR13.21-P-1202RR

21

Install poly-V-belt

AR13.22-P-1202RR

22

Install the alternator cover

AR15.40-P-5032-02RR

23

Screw bolt for crossmember on frame-type integral support on the right

See: 

Removing/installing rear axle crossmember

AR35.15-P-0250RR

24

Install inner fender in rear fender

AR88.10-P-1400RR

25

Install right rear wheel

AR40.10-P-1100RR

26

Install CMS at the rear

AR88.20-P-1950RR

27

Install CBS at rear

AR88.20-P-1900RR

Number

Designation

Engine
160.923

BA01.40-P-1002-01M

Bolt for timing case cover on crankcase

Initial torque

Nm

12

Subsequent tightening

Nm

9.5

Number

Designation

Engine
160.921

Engine
160.922

BA01.40-P-1002-01M

Bolt for timing case cover on crankcase

Initial torque

Nm

12

12

Subsequent tightening

Nm

9.5

9.5

Number

Designation

Engine
160.921

Engine
160.922

Engine
160.923

BA15.40-P-1005-01G

Bolt for alternator bracket on crankcase

M8

Clearance hole

Nm

9.5

9.5

9.5

M6

Blind hole

Nm

12

12

12

Number

Designation

Engine 160.923

BA22.10-P-1005-01M

Bolt for rear engine support on frame-type integral support

Nm

58

Number

Designation

Engine 160.921

Engine 160.922

BA22.10-P-1005-01M

Bolt for rear engine support on frame-type integral support

Nm

58

58