P01.00-2664-06
1 Cylinder inspection equipment
2 Flexible inspection probe
| Removing/installing | ||
Danger! | Risk of explosion caused by ignition of flammable products, risk of poisoning caused by inhaling fuel vapors or swallowing fuel as well as risk of injury to skin and eyes exposed to fuel. | No fire, sparks, open flames or smoking. Wear protective clothing when handling fuel. | |
Danger! | Risk of explosion from fuel igniting. Risk of injury to skin and eyes caused by fuel jets or leakage. | Keep all ignition sources out of hazard area. Do not carry out any work on the system when it is pressurized. | |
Danger! | Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near engine | Secure vehicle to prevent it from moving. | |
Danger! | Risk of death caused by vehicle slipping or toppling off the lifting platform. | Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. | |
| Notes on injectors | ||
| General information on inspecting cylinder walls | ||
1 | Switch off ignition | Vehicles with Keyless-Go Code 889: press Start/Stop button repeatedly until ignition is switched off. | |
2 | Remove glow plugs | ||
3 | Remove injectors | ||
4 | Position piston of cylinder to be inspected to BDC | Do not crank engine back. | |
Crank engine using engine turning device, see: | |||
Crank engine | |||
5 | Inspecting cylinders with light probe | Connect the cylinder inspection light (1) and guide the flexible test probe (2) of the cylinder inspection light through the injector hole into the cylinder. | |
| |||
| |||
| |||
| Checking | ||
6 | Inspect cylinder walls | ||
| General information on inspecting cylinder walls | ||
7 | Install in reverse order | ||
8 | Run engine and inspect fuel system for leaks |
Commercially available tools
Number | Designation | |
WH58.30-Z-1006-05A | Flexible endoscope, package contents 1 (complete unit), Firma Richard Wolf GmbH D-75438 Knittlingen Firma Karl Storz GmbH D-78532 Tuttlingen | |
WH58.30-Z-1007-05A | Flexible endoscope package contents 2 (for workshops which already have an approved endoscope from the Wolf or Storz company), Firma Richard Wolf GmbH D-75438 Knittlingen Firma Karl Storz GmbH D-78532 Tuttlingen | |
WH58.30-Z-1014-05A | Cylinder inspection equipment |
Referenced documents
- ah0100p030001a General information on inspecting cylinder walls
- ah0716p100001a Notes on injectors
- ar0100p0100tj Crank engine
- ar0716p1000tj Remove/install injectors
- ar1520p4111tj Remove/install glow plugs
- as0000z000501a Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.
- as0000z001001a Risk of death caused by vehicle slipping or toppling off of the lifting platform.
- as0716z000101a Risk of explosion caused by fuel igniting. Risk of injury to skin and eyes caused by fuel spraying out at high pressure
- as4700z000101a Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.