ar0100b1200ta

Test compression pressure

Type ar · topic 01.00 · version 0106 · 2016-02-12

Applies to: Cumbustion engine 904.9, 906.9 with Vehicle 958

Where it sits

Function group 1 Engine › 01 Complete engine, crankcase ventilation, cylinder head, crankcase › 01.00 General — Series 904 (models 9**) · Series 906 (models 9**) · Series 958

EinPAS 15 Engine › 15.15 Combustion engine, complete/engine housing/crank assembly › 15.15.15 internal combustion engine, complete — Series 904 (models 9**) · Series 906 (models 9**) · Series 958

AR01.00-B-1200TA

Test compression pressure

12.02.16

Cumbustion engine 904.9, 906.9 with Vehicle 958

Test compression pressure

W01.00-1055-06

Depicted in engine 904.9

1 Combined injector holder

2 Bolt

3 Spherical washer

4 Screw with spherical collar

5 Tensioning arc

6.1 Connection piece

6.2 Fastening arc

7 Sealing ring

8.1 Compressionmeter

8.2 Diagram sheet

8.3 Intermediate piece

9 Top Brake cover

10 Fuel return line

11 Clamp

Remove

1

Test the clearance of the valves; adjust if necessary

Adjust only with the cold engine, or not before 30 min. after engine shutdown.

Adjust the valve clearance

AP05.30-B-0560TB

2

Bring the engine to the operating temperature

3

Remove the combined injector holder (1)

AR07.03-B-6831TC

Inspect

Danger!

Risk of explosion due to inflammation, Risk of poisoning by fuel inhalation and swallowing, and Risk of injury due to contact of fuel with the skin and eyes

Fire, sparks, open flame and smoking are prohibited. Store fuel only in suitable containers, appropriately identified. When handling fuel, wear appropriate protective clothing and equipment.

AS47.00-B-0001-01A

4

Mount the fuel return line (10) on the injection units

AR07.15-B-2000-06TA

*000589403700

Fuel return line of injection units for the compression ratio test

WF58.50-B-0700-02A

5

Join the connection piece (6.1) and fastening arc (6.2) with the screw (2) or the screw with spherical collar (4)

Glue the sealing ring (7) with multi-purpose grease on the connection piece (6.1).

*BR00.45-B-1051-06A

*BA07.15-B-1003-01A

*904589012100

6

Connect the compression meter (8.1) with to the connecting piece (8.3) and connection piece (6.1)

Connection of the compression meter (8.1), refer to the manufacturer's operating instructions.

*001589782100

*904589012100

7

Place the diagram sheet (8.2) on the compression meter (8.1)

*001589782100

Danger!

Accident risk due to involuntary movement with the engine running. Risk of crushing and burn injury due to contact during the starting procedure or with the engine running

Secure the vehicle against unintentional movement. Use closed, tight working clothes. Do not touch hot or moving parts.

AS00.00-B-0005-01A

8

Start the engine with the starter (by concurrent compression of the engine start and stop keys)

9

inspect the other cylinders in the same way

10

Compare the measured values ​​(8.2) with the allowable values

Compression pressure at the starter motor turning

*BE01.00-B-1001-01C

Allowable difference between the individual cylinders

*BE01.00-B-1002-01C

*001589782100

In the case of discrepancies or for other checks, remove the cylinder head:

Type 958

AR01.30-B-5800TA

Install

11

Remove the compression meter (8.1) and connection piece (6.1) with the sealing ring (7)

Danger!

Risk of explosion due to inflammation, Risk of poisoning by fuel inhalation and swallowing, and Risk of injury due to contact of fuel with the skin and eyes

Fire, sparks, open flame and smoking are prohibited. Store fuel only in suitable containers, appropriately identified. When handling fuel, wear appropriate protective clothing and equipment.

AS47.00-B-0001-01A

12

Remove the fuel return line (10) on the injection units

AR07.15-B-2000-06TA

13

Install the combined injector holder (1)

AR07.03-B-6831TC

Compression pressure

Número

Denominação

Engine 904.9, 906.9

BE01.00-B-1001-01C

Minimum allowed compression pressure (at sea level)

bar

28

BE01.00-B-1002-01C

Maximum variation between cylinders of an engine.

bar

4

Diesel injection system with unit pumps (MR/PLD)

Número

Denominação

Engine 904.9, 906.9, 924.9, 926.9 without code MS8

BA07.15-B-1003-01A

Injector fastening support to cylinder head

12 corners with spheric collar

Nm

35

Hexagonal Inner part

Nm

30

Test compression pressure
Test compression pressure
Test compression pressure

001 589 78 21 00

Final compression pressure recorder

904 589 01 21 00

Connecting piece

000 589 40 37 00

Post

Produtos para reparos

Número

Denominação

Número de pedido

BR00.45-B-1051-06A

Grease for heat resistant bearings

A 000 989 81 51

Referenced documents