General repair methods for wiring harness · ar0019s0100e · Mercedes-Benz WIS

AR00.19-S-0100E

General repair methods for wiring harness

13.8.15

Model

447

 Danger !	Risk of injury caused by burns to skin and eyes, risk of poisoning caused by inhaling fumes during soldering.	Wear protective gloves, protective clothing and safety glasses. Ensure that the work area is adequately ventilated. Secure power supply cables. Avoid sources of fire in working area.	AS00.19-Z-0002-01A
 Danger !	Risk of injury caused by burns to skin and eyes. Risk of poisoning caused by inhaling fumes when working with heat-shrinkable tubing.	Work in well ventilated rooms only. Wear safety glasses with side protection and protective gloves.	AS00.19-Z-0001-01A
 Danger !	Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.	Wear protective gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
	Assessment of damage in wiring harnesses		AH00.19-P-1000-05A
	Notes on crimping		AH00.19-P-1000-09A
	Notes on soldering		AH00.19-P-1000-10A
	Notes on replacement of safety-relevant and special components		AH00.19-P-1000-08A
	Notes regarding plug connections		AH00.19-P-1000-06A
	Advantages of repairing wiring harnesses		AH00.19-P-1000-03A
	Repair methods for wiring harnesses		AH00.19-P-1000-04A
	Notes on soft soldering		AH00.19-P-1000-07A
	Notes on cable protection		AH00.19-P-1000-11A
	Check
1	Checking wiring harness		AR54.18-P-0600-01A
		 126-pin socket box	*129589002100
		 Electrical connection kit	*220589009900
	Repair wiring harness
2.1	Repair wiring harness by means of solder connector sleeve	Only with corresponding damage profile or component design.
			AR00.19-P-0100-09A
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
		 Adapter	*220589019942
		 Reflector	*220589019941
		 Wire stripper	*220589019940
		 Welding bead catcher	*129589019800
		 Wiring harness repair kit, basic	*000589139900
		 New passenger car wiring harness repair kit	*220589049900
		If required for repair:
		

		Removing contacts from plugs and connectors	AR00.19-S-0120E
2.2	Repair wiring harness by means of axial solder connectors	Only with corresponding damage profile or component design.
			AR54.18-P-0100-06A
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
		If required for repair:
		

		Removing contacts from plugs and connectors	AR00.19-S-0120E
2.3	Repair wiring harness with conductor cross section of 0.13 mm2 using axial solder connector	Only with corresponding damage profile or component design.
			AR00.19-P-0100-12A
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
		 Wire stripper	*000589303700
		If required for repair:
		

		Removing contacts from plugs and connectors	AR00.19-S-0120E
2.4	Repair circular conductor wiring harness by crimping	Only with corresponding damage profile or component design.
			AR00.19-P-0100-03A
		 MCP 1.2_crimping set	*220589049911
		 MQS crimping set	*220589019985
		 MLK 1.2_crimping set	*220589019983
		 Crimp set SLK 2.8	*220589019907
		 RK 2.5_crimping set	*220589019906
		 JPT crimping set	*220589019905
		 MCP 2.8_crimping set	*220589019904
		 MCP 2.8_crimping set	*220589019903
		 Fl. crimping set 6.3_/ 2.8	*220589019901
		 Crimp pliers	*220589019910
		 Wire stripper	*220589019940
		 Wiring harness repair kit, basic	*000589139900
		 New passenger car wiring harness repair kit	*220589049900
		If required for repair:
		

		Removing contacts from plugs and connectors	AR00.19-S-0120E
2.5	Repair wiring harness by crimping with watertight connections	Only with corresponding damage profile or component design.
			AR00.19-P-0100-04A
		 MCP 2.8_ELA crimping set	*000589139910
		 SLK 2.8_crimping set / ELA	*220589019908
		 SLK 2.8_ELA crimping set	*220589019909
		 MCP 2.8_ELA crimping set	*220589019980
		 MCP 2.8_ELA crimping set	*220589019981
		 JPT ELA crimp set	*220589019982
		 MLK 1.2_ELA crimping set	*220589019984
		 MQS ELA crimping set	*220589019986
		 MCP 1.2_ELA crimping set	*220589049910
		 Crimp pliers	*220589019910
		 Wire stripper	*220589019940
		 Wiring harness repair kit, basic	*000589139900
		 New passenger car wiring harness repair kit	*220589049900
		If required for repair:
		

		Removing contacts from plugs and connectors	AR00.19-S-0120E
2.6	Repair wiring harness by soldering and solder cups	Only with corresponding damage profile or component design.
			AR00.19-P-0100-05A
		 Wire stripper	*220589019940
		 Welding bead catcher	*129589019800
		 Wiring harness repair kit, basic	*000589139900
		 New passenger car wiring harness repair kit	*220589049900
		If required for repair:
		

		Removing contacts from plugs and connectors	AR00.19-S-0120E
2.7	Repair cable harness using rapid connection technology	Only with corresponding damage profile or component design.
			AR00.19-P-0100-06A
		If required for repair:
		

		Removing contacts from plugs and connectors	AR00.19-S-0120E
3	Protect repair area after cable repairs		AR00.19-P-0100-08A
	000 588 00 84 00 Heat gun		WS54.00-P-0049B

General repair methods for wiring harness

220 589 04 99 11

MCP 1.2_crimping set

220 589 04 99 10

MCP 1.2_ELA crimping set

220 589 04 99 00

New passenger car wiring harness repair kit

129 589 01 98 00

Welding bead catcher

220 589 00 99 00

Electrical connection kit

220 589 01 99 06

RK 2.5_crimping set

220 589 01 99 05

JPT crimping set

220 589 01 99 08

SLK 2.8_crimping set / ELA

220 589 01 99 07

Crimp set SLK 2.8

220 589 01 99 01

Fl. crimping set 6.3_/ 2.8

220 589 01 99 04

MCP 2.8_crimping set

220 589 01 99 03

MCP 2.8_crimping set

220 589 01 99 80

MCP 2.8_ELA crimping set

220 589 01 99 81

MCP 2.8_ELA crimping set

220 589 01 99 82

JPT ELA crimp set

220 589 01 99 83

MLK 1.2_crimping set

220 589 01 99 84

MLK 1.2_ELA crimping set

220 589 01 99 85

MQS crimping set

220 589 01 99 86

MQS ELA crimping set

000 589 13 99 10

MCP 2.8_ELA crimping set

220 589 01 99 10

Crimp pliers

220 589 01 99 09

SLK 2.8_ELA crimping set

129 589 00 21 00

126-pin socket box

000 589 30 37 00

Wire stripper

220 589 01 99 41

Reflector

220 589 01 99 40

Wire stripper

000 589 13 99 00

Wiring harness repair kit, basic

220 589 01 99 42

Adapter

Referenced documents

ah0019p100003a Advantages of repairing wiring harnesses
ah0019p100004a Repair methods for wiring harnesses
ah0019p100005a Assessment of damage in wiring harnesses
ah0019p100006a Notes regarding plug connections
ah0019p100007a Notes on soft soldering
ah0019p100008a Notes on replacement of safety-relevant and special components
ah0019p100009a Notes on crimping
ah0019p100010a Notes on soldering
ah0019p100011a Notes on cable protection
ar0019p010003a Repair wiring harness by crimping
ar0019p010004a Repair wiring harness by crimping (with watertight connections)
ar0019p010005a Repairing cable harness by soldering
ar0019p010006a Repair cable harness using rapid connection technology
ar0019p010008a Protect repair area after cable repairs
ar0019p010009a Repairing wiring harness using solder connectors
ar0019p010012a Repair wiring harness with line cross-section of 0.13 mm2 using axial solder connector
ar0019s0120e Removing contacts from plugs and connectors
ar5418p010006a Repair wiring harness by means of axial solder connectors
ar5418p060001a Checking wiring harness
as0000z000201a Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.
as0019z000101a Risk of injury caused by burns to skin and eyes. Risk of poisoning caused by inhaling fumes when working with heat-shrinkable tubing.
as0019z000201a Risk of injury caused by burns to skin and eyes, risk of poisoning caused by inhaling fumes during soldering.
ws5400p0049b 000 588 00 84 00 Heat gun