ap3520p3552d

Check condition of rear axle and rear axle ball joints

Type ap · topic 35.20 · version 0101 · 2015-07-16

Applies to: Model 190

Where it sits

Function group 2 Chassis › 35 Rear axle › 35.20 Wheel location, wheel hubs — Series 190

EinPAS 17 Drivetrain/axle › 17.51 Rear axle › 17.51.30 Rear axle assembly — Series 190

AP35.20-P-3552D

Check condition of rear axle and rear axle ball joints

15.7.15

Model

190

Check condition of rear axle and rear axle ball joints

P35.20-2355-09

2

Lower wishbone control arm

5

Tie rod

4

Upper wishbone control arm

10

Shift rail

Check condition of rear axle and rear axle ball joints

1

Inner lower elastomer bearing

2

Lower wishbone control arm

3

Inner upper elastomer bearing

4

Upper wishbone control arm

P35.20-2358-06

Check condition of rear axle and rear axle ball joints

5

Tie rod

6

Tie rod joint

7

Tie rod joint boot

P35.20-2357-06

Check condition of rear axle and rear axle ball joints

2

Lower wishbone control arm

4

Upper wishbone control arm

8

Outer lower elastomer bearing

9

Outer upper elastomer bearing

P35.20-2356-06

Check condition of rear axle and rear axle ball joints

10

Shift rail

11

Shift rail joints

12

Shift rail joint sleeve

P35.20-2367-06

Check condition of rear axle and rear axle ball joints

13

Linkage level sensor

P35.20-2359-06

Check condition of rear axle and rear axle ball joints

14

Inner clamp

15

Outer clamp

16

Outer axle shaft boot

17

Inner axle shaft boot

P35.20-2360-06

Danger !

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

Danger !

Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities.

No parts of the body or limbs should be within the operating range of the mechanism when moving components.

AS00.00-Z-0009-01A

Preparatory tasks

1

Release parking brake

Remove

2

Remove center underfloor covering

AR61.30-P-1001RG

Check

3

Check wheel bearing by firmly pulling, pushing and turning the wheels

If there are problems:

Rectify problem subject to separate repair order.

4

Check rear axle carrier for cracks, deformation and corrosion

If there are problems:

Rectify problem subject to separate repair order.

5

Check inner lower elastomer bearings (1) of lower wishbone control arms (2) for cracks, deformation and wear and check for play by tugging and pressing firmly

If there are problems:

Rectify problem subject to separate repair order.

6

Check inner upper elastomer bearings (3) of upper wishbone control arms (4) for cracks, deformation and wear and check for play by tugging and pressing firmly

If there are problems:

Rectify problem subject to separate repair order.

7

Check tie rod ball joints (6) of tie rods (5) for cracks, deformation and wear as well as for play by firmly tugging and pulling

If there are problems:

Rectify problem subject to separate repair order.

8

Check tie rod ball joint boots (7) for cracks, deformation and wear

If there are problems:

Rectify problem subject to separate repair order.

9

Check outer lower elastomer bearing (8) for cracks, deformation and wear as well as play by firmly tugging and pushing

If there are problems:

Rectify problem subject to separate repair order.

10

Check outer upper elastomer bearing (9) for cracks, deformation and wear as well as play by firmly tugging and pushing

If there are problems:

Rectify problem subject to separate repair order.

11

Check shift rail joints (11) of shift rails (10) for cracks, deformation and wear as well as for play by firmly tugging and pulling

If there are problems:

Rectify problem subject to separate repair order.

12

Check shift rail joint boot (12) for condition, leaktightness and correct seating

If there are problems:

Rectify problem subject to separate repair order.

13

Check linkage for level sensor (13), ball heads and sensor for correct seating, cracks, deformation, corrosion and play

Vehicles with level sensors

If there are problems:

Rectify problem subject to separate repair order.

14

Check inner clamps (14) and outer clamps (15) of drive shaft boots for condition and correct seating

If there are problems:

Rectify problem subject to separate repair order.

15

Check outer drive shaft boots (16) for condition, leaktightness and correct seating.

If there are problems:

Rectify problem subject to separate repair order.

16

Check inner drive shaft boots (17) for condition, leaktightness and correct seating.

If there are problems:

Rectify problem subject to separate repair order.

Install

17

Install underfloor paneling under the rear axle

AR61.30-P-1001RG

Referenced documents