ap2800d2801a

Transfer case - oil change

Type ap · topic 28.00 · version 0306 · 2018-03-08

Applies to: Model 903.0/4/6, 904.0/4/6, 906.1/2/6/7 with code ZG1 (Engageable all-wheel drive) Model 903.0/4/6, 904.0/4/6, 906.1/2/6/7 with code ZG2 (Permanent all-wheel drive) Model 903.0/4/6, 904.0/4/6, 906.1/2/6/7 with code ZG3 (Engageable all-wheel drive with gear reduction) Model 906.1/2/6/7 with code ZG4 (Permanent all-wheel drive with gear reduction)

Where it sits

Function group 2 Chassis › 28 Transfer case › 28.00 General — Series 903 (models 0**, 4**, 6**) · Series 904 (models 0**, 4**, 6**) · Series 906 (models 1**, 2**, 6**, 7**)

EinPAS 17 Drivetrain/axle › 17.22 Transfer case › 17.22.80 Transfer case, complete — Series 903 (models 0**, 4**, 6**) · Series 904 (models 0**, 4**, 6**) · Series 906 (models 1**, 2**, 6**, 7**)

AP28.00-D-2801A

Transfer case - oil change

06.03.2018

Model

903.0/4/6, 904.0/4/6, 906.1/2/6/7

with code ZG1 (Engageable all-wheel drive)

Model

903.0/4/6, 904.0/4/6, 906.1/2/6/7

with code ZG2 (Permanent all-wheel drive)

Model

903.0/4/6, 904.0/4/6, 906.1/2/6/7

with code ZG3 (Engageable all-wheel drive with gear reduction)

Model

906.1/2/6/7

with code ZG4 (Permanent all-wheel drive with gear reduction)

Transfer case - oil change

Shown on transfer case in model 903, 904

1

Filling screw

N28.40-0217-01

Transfer case - oil change

Shown on transfer case in model 903, 904

2

Drain screw

N28.40-0216-01

Drain oil

Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

1

Clean area around filling screw (1) and drain screw (2)

2

Position suitable receptacles under the drain screw (2)

3

Remove filler screw (1) and drain screw (2)

Clean drain screw magnet (2). Replace sealing ring of filler screw (1) and drain screw (2).

4

Drain transmission oil

5

Screw in drain plug (2).

Drain screw to transmission housing

*BA28.40-N-1001-01E

Pour in oil

6

Pour in oil until it reaches lower edge of filler opening


Avoid overfilling the transfer case at all times.
Oil leaks can otherwise occur.

Gear oil

*BF28.10-N-1001-01D

7

Screw in filler screw (1)

Filling screw to transmission housing

*BA28.40-N-1002-01E

8

Confirm transmission oil change in maintenance booklet/DSB

Transfer case housing

Number

Designation

Model 903.0/4/6, 904.0/4/6 with codeZG1

Model 903.0/4/6, 904.0/4/6 with code ZG2 /ZG3

BA28.40-N-1001-01E

Drain screw to transmission housing

Nm

40

40

Transfer case housing

Number

Designation

Model 906.1/2/6/7 with codeZG1/ZG3

BA28.40-N-1001-01E

Drain screw to transmission housing

Nm

40

Transfer case housing

Number

Designation

Model 903.0/4/6, 904.0/4/6 with codeZG1

Model 903.0/4/6, 904.0/4/6 with code ZG2 /ZG3

BA28.40-N-1002-01E

Filling screw to transmission housing

Nm

40

40

Transfer case housing

Number

Designation

Model 906.1/2/6/7 with codeZG1/ZG3

BA28.40-N-1002-01E

Filling screw to transmission housing

Nm

40

Transfer case

Number

Designation

Model 903.0/4/6, 904.0/4/6 with codeZG1

MODEL 903.0/4/6, 904.0/4/6 with CODE ZG2 or code ZG3

BF28.10-N-1001-01D

Gear oil

Filling capacity for oil change

Liter

0,8

1,0

Filling capacity for complete refill (with bearing cap filling)

Liter

0,8

1,0

Sheet

BB00.40-P-0235-10A

BB00.40-P-0236-12A

Transfer case

Number

Designation

MODEL 906.1/2/6/7 with CODE ZG1/ZG2/ZG3/ZG4

BF28.10-N-1001-01D

Gear oil

Filling capacity for oil change

Liter

1,0

Filling capacity for complete refill (with bearing cap filling)

Liter

1,0

Sheet

BB00.40-P-0236-12A

Referenced documents