ad8370w5000d

Auxiliary heater, diagnosis, troubleshooting

Type ad · topic 83.70 · version 0100 · 2003-06-16

Applies to: MODEL 625.1 /2 with CODE (H11) Hot water auxiliary heater "Eberspächer D1 LC"'

Where it sits

Function group 3 Body › 83 Climate control › 83.70 Auxiliary/supplementary heater — Series 625 (models 1**, 2**)

AD83.70-W-5000D

Auxiliary heater, diagnosis, troubleshooting

3.12.97

MODEL 625.1 /2 with CODE (H11) Hot water auxiliary heater "Eberspächer D1 LC"

Auxiliary heater (AHE) diagnosis, previous knowledge

AD83.70-W-2000D

Do not carry out measurements at contact points or plug connections with unsuitable equipment (test probes, wire ends etc.). Always use appropriate test cables from connection set (201 589 00 99 00).

Cables, plug connections and fuses are included in the following tests.

If heater unit is retrofitted and a third party (e.g. drivers, customers) have made alterations / manipulations or non-specialist repairs have been made, the following test program may only be of limited use. The same applies to wiring diagram.

a

On-board voltage 22.5-29.5V

(Acid density 1.6kg/dm3)

Troubleshooting

Complaint

Possible cause

Notes

Remedy

1

Auxiliary heater not functioning with

- Ignition: OFF

- Heater: ON

(button on timer with flame symbol is actuated)

Fuses

No display of heat duration on timer:

Pre-set heat duration appears in timer display:

Check fuse F4-A5, if in order:

refer to 2

If F4-A5 immediately trips again after being replaced:

- Short-circuit to ground on supply cable to plug connection FF8 (under electrical compartment)

- Short-circuit to ground on cable (lilac/yellow) from FF8 to console with timer

- Replace timer on trial

If F4-A5 trips when heater unit switched on after being replaced

AD83.70-W-6000-01A

AD83.70-W-6000-40B

2

No display in timer display with

- Ignition: OFF

- Heater: ON

(button on timer with flame symbol is actuated)

- Fuse F4-A5 in order

Open-circuit in timer voltage supply

No display of heat duration takes place:

refer to 3

Pre-set heat duration is displayed:

Open-circuit in voltage supply terminal 30 on supply cable or in timer

AD83.70-W-6000-39B

3

No display in timer display with

- Ignition: OFF

- Heater: ON

(button on timer with flame symbol is actuated)

- Fuse F4-A5 in order

With ignition: ON and sidelight: ON display takes place.

Ground connection

Timer

Timer display illuminated:

Replace timer on trial.

Timer display not illuminated:

Inspect ground connection to pillar A. If no fault can be determined, replace timer on trial.

4

Display appears on timer, auxiliary heater not functioning with:

- Ignition: OFF

- Heater: ON

(button on timer with flame symbol is actuated)

- Fuses F4-A5, F6-A5, F7-A5 in order

Timer

Open-circuit in ground cable to control unit

Cable to operating unit (lilac/blue)

AD83.70-W-6000-40B

5

Fuse F4-A5 trips when auxiliary heater switched on or trips shortly afterwards.

AD83.70-W-6000-01A

AD83.70-W-6000-54A

AD83.70-W-6000-61A

AD83.70-W-6000-62A

6

- No display in timer display (time) with ignition: ON

- Auxiliary heater runs with ignition: ON no longer than programmed time

- Auxiliary heater runs for longer than 5 minutes after ignition: OFF.

Check fuse F7-A5 on fuse carrier A5. If in order:

AD83.70-W-6000-63A

If F7-A5 trips again after being changed:

- Short-circuit to ground on supply cable (gray) to timer

- Short-circuit to ground in timer

Referenced documents