ad8365d5000a

Cooling system diagnosis, troubleshooting

Type ad · topic 83.65 · version 0100 · 2004-05-26

Applies to: MODEL 903.662, 904.662 with CODE (ZA8) Refrigerator vehicle MODEL 903.662, 904.662 with CODE (ZA8) Refrigerator vehicle with CODE (ZQ1) Stationary refrigeration for refrigerator vehicle

Where it sits

Function group 3 Body › 83 Climate control › 83.65 Refrigeration units — Series 903 (models 662) · Series 904 (models 662)

AD83.65-D-5000A

Cooling system diagnosis, troubleshooting

26.1.04

MODEL 903.662, 904.662 with CODE (ZA8) Refrigerator vehicle

MODEL 903.662, 904.662
with CODE (ZA8) Refrigerator vehicle
with CODE (ZQ1) Stationary refrigeration for refrigerator vehicle

Cooling system diagnosis, previous knowledge

AD83.65-D-2000A

Ignition: OFF

Error with fault code

Display in operating unit

AD83.65-D-4000A

Fault text

Possible cause/note

Remedy

Cooling system operating unit, temperature display flashing

Cargo not sufficiently pre-cooled

Ambient temperature too high.

Cooling system malfunctioning

Check wiring, connectors and voltage supply of all components

Cooling system faulty

Replace cooling system

Evaporator fan nonfunctional

Evaporator fan voltage supply interrupted

Check wiring and connectors

Evaporator fan motor faulty

Replace evaporator fan

Condenser fan nonfunctional

Condenser fan voltage supply interrupted

Check wiring and connectors

Condenser fan motor faulty

Replace condenser fan

Refrigerant compressor nonfunctional

V-belt slipping

Tension V-belt and replace if necessary

V-belt damaged or torn

Replace V-belt

Compressor clutch actuation

Check wiring and connectors

Refrigerant compressor motor faulty

check, replace if necessary

Refrigerant compressor faulty

Replace cooling system

Refrigerant compressor motor nonfunctional

Voltage supply interrupted

Check wires and electrical connections

Load relay faulty

Replace load relay

Carbon brushes worn

Replace carbon brushes

Motor faulty

Replace motor

Cooling system operating unit nonfunctional

Cooling system, main fuse 100 A triggered

Cooling in driving mode

Check main fuse, replace if necessary

Stationary refrigeration, main fuse 100 A triggered

with stationary refrigeration code ZQ1

Check main fuse, replace if necessary

Refrigeration voltage supply interrupted

Check voltage supply wiring and connections

Connection to cooling system control unit interrupted

Check wiring and connectors

Operating unit faulty

Replace operating unit

Cooling system control unit faulty

Replace control unit

Automatic defroster nonfunctional

Start manual defrosting

Starts defrosting

Replace control unit

Does not start defrosting

Check wiring and connections

Replace control unit

Replace cooling system

Battery voltage too low, cooling system cannot be switched on

Voltage supply to cooling system control unit interrupted

Battery voltage 10.7 V

Check wiring and connectors

Check battery (or batteries), charge

Cooling system undervoltage protection in cooling system control unit faulty

Replace control unit

Battery (or batteries) defective

Check battery (or batteries) and replace if necessary

Load compartment doors difficult to close

Voltage supply to control electronics of load compartment venting actuator motor interrupted

Overpressure builds up in load compartment when doors are closed

Check wiring and connectors

Voltage supply from control electronics to load compartment venting actuator motor interrupted

Replace control electronics

Change actuator motor relay

Load compartment venting actuator motor faulty

Replace actuator motor

Stationary refrigeration not working, refrigeration in driving mode OK

230 V voltage supply not present at stationary refrigeration power pack

with stationary refrigeration code ZQ1

Check connection to mains power supply

Check position of stationary refrigeration switch

Fuse has triggered

Check mains fuse

Check 230 V/16 A circuit breaker of stationary refrigeration

Check power supply circuit breaker of stationary refrigeration

Check 100 A fuse of stationary refrigeration

Check wiring and connections of stationary refrigeration

Check wiring and connections

Stationary refrigeration relay defective

Check relay, replace if necessary

stationary refrigeration power pack faulty

Replace power pack

Stationary refrigeration power supply unit fuse

Stationary refrigeration power supply unit fuse has triggered

with stationary refrigeration code ZQ1

Check fuse

Check cool air supply to power supply unit

Power supply defective

Replace power supply unit

Condensation dripping from evaporator paneling into load compartment

Condensation drain clogged

Blow through condensation hoses from inside to outside with compressed air

Error with fault code

Display in operating unit

AD83.65-D-4000A

Referenced documents