ad7730p5000b

Roadster soft top (RST) diagnosis troubleshooting

Type ad · topic 77.30 · version 0100 · 2003-06-12

Applies to: MODEL 129 up to 31.12.93

Where it sits

Function group 3 Body › 77 Sliding roof, soft top, top attachments › 77.30 Vario roof, soft top - complete — Series 129

AD77.30-P-5000B

Roadster soft top (RST) diagnosis troubleshooting

27.11.97

MODEL 129 up to 31.12.93

Danger!

Risk of injury due to getting jammed or crushed, in extreme cases due to limbs being severed when intervening in the soft top mechanism during the opening or closing process

Keep parts of the body or limbs out of the range of travel of mechanical systems when parts are moving.

AS00.00-Z-0009-01A

Roadster soft top (RST) diagnosis, previous knowledge

AD77.30-P-2000B

Troubleshooting

Complaint with troubleshooting step number

Possible cause

Note

Remedy/Test step

1

Hardtop does not unlock or lock

Hydraulic unit does not operate

Rear locks valve (Y56y2)

Front locks valve (Y56y4)

System pressure (specified value) not reached

Locking pins on hardtop adjusted badly

AD77.30-P-6000-01B

AD77.30-P-6000-02B

AD77.30-P-6000-03B

AD77.39-P-6000-16A

AD77.39-P-6000-17A

AD77.39-P-6000-20A

AD77.39-P-6000-21A

AD77.30-P-7000-01B

ra77001290420x

RA77-0420

2

Indicator lamp in power soft top switch does not come on when ignition is switched on

Voltage supply, terminals 15, 31

Power soft top switch (S84)

Control module defective

AD77.30-P-6000-02B

AD77.30-P-6000-18B

AD77.30-P-6000-28B

ra77001290450x

RA77-0450

3

Indicator lamp in power soft top switch comes on when soft top is locked (no pulse readout) (gong sounds when driving)

Bow "locked" switch (A22s2), left
Bow "locked" switch (A23s2), right

Left front soft top "locked" switch (S84/1)

Right front soft top "locked" switch (S84/2)

AD77.30-P-6000-05B

AD77.30-P-6000-06B

AD77.30-P-6000-08B

AD77.30-P-6000-09B

4

Indicator lamp in power soft top switch comes on when soft top is open (no pulse readout) (gong sounds when driving)

Cover "locked" switch (A24s2), left

Cover "locked" switch (A25s2), right

Power soft top switch (top) (differential operation) (S84/4)

AD77.39-P-6000-01A

AD77.30-P-6000-04B

AD77.39-P-6000-05A

5

Roll bar cannot be extended with RB switch (manual operation)

Hydraulic unit does not run

RB switch (manual operation) (S83)

System pressure (specified value) not reached

Check locks

Check hydraulic circuit for extending roll bar

AD77.30-P-6000-01B

AD77.30-P-6000-02B

AD77.30-P-6000-03B

AD77.30-P-6000-19B

AD77.30-P-7000-01B

AD77.30-P-7000-04B

AD77.30-P-7000-17B

6

Roll bar cannot be extended with the power soft top switch

(only possible during the soft top sequence, roll bar must be extended beforehand)

Piston side valve (Y57y11)

System pressure (specified value) not reached

Check locks

Check hydraulic circuit for extending roll bar

AD77.39-P-6000-34A

AD77.39-P-6000-35A

AD77.30-P-7000-01B

AD77.30-P-7000-04B

AD77.30-P-7000-17B

7

Roll bar cannot be retracted with RB switch (manual operation)

Roll bar "crash deployed"

Hydraulic unit does not operate

RB switch (manual operation) (S83)

Rod side valve (Y57y10)

Piston side valve (Y57y11)


System pressure (specified value) not reached

Check locks

Check hydraulic circuit for extending roll bar

Catch" roll bar with switch

AD77.30-P-6000-01B

AD77.30-P-6000-02B

AD77.30-P-6000-03B

AD77.30-P-6000-19B

AD77.39-P-6000-32A

AD77.39-P-6000-33A

AD77.39-P-6000-34A

AD77.39-P-6000-35A

AD77.30-P-7000-01B

AD77.30-P-7000-04B

AD77.30-P-7000-17B

8

Roll bar cannot be retracted with power soft top switch

Hydraulic unit does not operate

Power soft top switch (S84)

Rod side valve (Y57y10)

Piston side valve (Y57y11)


System pressure (specified value) not reached

Check locks

Check hydraulic circuit for retracting roll bar

AD77.30-P-6000-01B

AD77.30-P-6000-02B

AD77.30-P-6000-03B

AD77.30-P-6000-18B

AD77.39-P-6000-32A

AD77.39-P-6000-33A

AD77.39-P-6000-34A

AD77.39-P-6000-35A

AD77.30-P-7000-01B

AD77.30-P-7000-04B

AD77.30-P-7000-18B

9

Roll bar extends by itself (no crash deployment)

Roll bar actuator (right) defective

ra91001290920x

RA91-920

10

During movement sequence - closing soft top:

Soft top compartment cover does not unlock

Hydraulic unit does not operate


RB "retracted" switch (S83/1)

Soft top "open" switch (soft top in storage compartment) (S84/3)

Power soft top switch (S84)

Soft top compartment lock valve (Y56y3)

System pressure (specified value) not reached

Check locks

Check hydraulic circuit for opening center locks

AD77.30-P-6000-01B

AD77.30-P-6000-02B

AD77.30-P-6000-03B

AD77.30-P-6000-14B

AD77.30-P-6000-12B

AD77.30-P-6000-18B

AD77.39-P-6000-18A

AD77.39-P-6000-19A

AD77.30-P-7000-01B

AD77.30-P-7000-04B

AD77.37-P-7000-01A

11

Soft top compartment cover does not open or only raises slowly

Cover "locked" switch (A24s2), left

Cover "locked" switch (A25s2), right

Soft top compartment cover valve (Y56y5)

System pressure (specified value) not reached

Check locks

Check hydraulic circuit for raising soft top compartment cover

AD77.39-P-6000-01A

AD77.30-P-6000-04B

AD77.39-P-6000-22A

AD77.39-P-6000-23A

AD77.30-P-7000-01B

AD77.30-P-7000-04B

AD77.37-P-7000-02A

12

Soft top compartment cover opens and closes

Cover "closed" switch (A24s1), left

Cover "closed" switch (A25s1), right

AD77.39-P-6000-02A

AD77.39-P-6000-03A

13

Soft top does not come out of soft top compartment or only closes slowly

Soft top compartment "open" switch (S84/5)

Soft top fabric bow "raised" switch (S84/6)

Soft top "close" valve (Y55y7)

Fabric bow "raise" valve (Y55y8)

System pressure (specified value) not reached

Check locks

Check hydraulic circuit for closing soft top

AD77.30-P-6000-10B

AD77.30-P-6000-11B

AD77.39-P-6000-26A

AD77.39-P-6000-27A

AD77.39-P-6000-28A

AD77.39-P-6000-29A

AD77.30-P-7000-01B

AD77.30-P-7000-04B

AD77.30-P-7000-12B

14

Soft top remains in 90° position

Left front door "window down" limit switch (S21/9)

Right front door "window down" limit switch (S21/8)

AD77.30-P-6000-15B

AD77.30-P-6000-16B

15

Front locks do not lock

Power soft top switch (top) (differential operation) (S84/4)

Left front soft top "locked" switch (S84/1)

Right front soft top "locked" switch (S84/2)

Front locks valve (Y56y4)

System pressure (specified value) not reached

Check locks

Check hydraulic circuit for locking front locks
Locking pins at front of soft top adjusted badly

AD77.39-P-6000-05A

AD77.30-P-6000-08B

AD77.30-P-6000-09B

AD77.39-P-6000-20A

AD77.39-P-6000-21A

AD77.30-P-7000-01B

AD77.30-P-7000-04B

AD77.30-P-7000-13B

ra77001290303x

RA77-0303

16

Soft top compartment cover does not close or only closes slowly or does not lock

Left front soft top "locked" switch (S84/1)

Right front soft top "locked" switch (S84/2)

Soft top fabric bow "raised" switch (S84/6)

Soft top compartment cover valve (Y56y5)

System pressure (specified value) not reached

Check locks

Check hydraulic circuit for closing soft top compartment cover

AD77.30-P-6000-08B

AD77.30-P-6000-09B

AD77.30-P-6000-11B

AD77.39-P-6000-22A

AD77.39-P-6000-23A

AD77.30-P-6000-01B

AD77.30-P-7000-04B

AD77.30-P-7000-10C

17

Soft top compartment cover does not lock

Cover "closed" switch (A24s1), left

Cover "closed" switch (A25s1), right

Soft top compartment cover valve (Y56y5)

System pressure (specified value) not reached

Check locks

Check hydraulic circuit for closing soft top compartment cover

AD77.39-P-6000-02A

AD77.39-P-6000-03A

AD77.39-P-6000-22A

AD77.39-P-6000-23A

AD77.30-P-7000-01B

AD77.30-P-7000-04B

AD77.30-P-7000-10C

18

Soft top bow does not lower or only lowers slowly

Cover "locked" switch (A24s2), left

Cover "locked" switch (A25s2), right

Fabric bow "raise" valve (Y55y8)

Fabric bow "lower" valve (Y55y9)

System pressure (specified value) not reached

Check locks

Check hydraulic circuit for lowering soft top bow

AD77.39-P-6000-01A

AD77.30-P-6000-04B

AD77.39-P-6000-28A

AD77.39-P-6000-29A

AD77.39-P-6000-30A

AD77.39-P-6000-31A

AD77.30-P-7000-01B

AD77.30-P-7000-04B

AD77.30-P-7000-15B

19

Rear locks do not lock

Bow "closed" switch (A22s1), left

Bow "closed" switch (A23s1), right

Soft top "close" valve (Y55y7)

Rear locks valve (Y56y2)

System pressure (specified value) not reached

Check locks

Check hydraulic circuit for locking rear locks

AD77.30-P-6000-07B

AD77.39-P-6000-04A

AD77.39-P-6000-26A

AD77.39-P-6000-27A

AD77.39-P-6000-16A

AD77.39-P-6000-17A

AD77.30-P-7000-01B

AD77.30-P-7000-04B

AD77.30-P-7000-16B

20

During movement sequence - opening soft top:

Rear locks do not unlock

RB "retracted" switch (S83/1)

Soft top "open" switch (soft top in storage compartment) (S84/3)

RB switch (manual operation) (S83)

Rear locks valve (Y56y2)

System pressure (specified value) not reached

Check locks

Check hydraulic circuit for opening rear locks

Read out pulse readout

AD77.30-P-6000-14B

AD77.30-P-6000-12B

AD77.30-P-6000-18B

AD77.39-P-6000-16A

AD77.39-P-6000-17A

AD77.30-P-7000-01B

AD77.30-P-7000-04B

AD77.30-P-7000-05B

21

Soft top bow does not raise or only raises slowly

Bow "locked" switch (A22s2)

Bow "locked" switch (A23s2)

Fabric bow "raise" valve (Y55y8)

System pressure (specified value) not reached

Check locks

Check hydraulic circuit for raising soft top bow

AD77.30-P-6000-05B

AD77.30-P-6000-06B

AD77.39-P-6000-28A

AD77.39-P-6000-29A

AD77.30-P-7000-01B

AD77.30-P-7000-04B

AD77.30-P-7000-06B

22

Soft top bow raises and lowers

Bow "closed" switch (A22s1), left

Bow "closed" switch (A23s1), right

AD77.30-P-6000-07B

AD77.39-P-6000-04A

23

Center locks do not unlock

Soft top fabric bow "raised" switch (S84/6)

Center locks valve (Y56y3)


System pressure (specified value) not reached

Check locks

Check hydraulic circuit for opening center locks

AD77.30-P-6000-11B

AD77.39-P-6000-18A

AD77.39-P-6000-19A

AD77.30-P-7000-01B

AD77.30-P-7000-04B

AD77.37-P-7000-01A

24

Soft top compartment cover does not open or raises only slowly

Cover "locked" switch (A24s2), left

Cover "locked" switch (A25s2), right

Soft top compartment cover valve (Y56y5)


System pressure (specified value) not reached

Check locks

Check hydraulic circuit for raising soft top compartment cover

AD77.39-P-6000-01A

AD77.30-P-6000-04B

AD77.39-P-6000-22A

AD77.39-P-6000-23A

AD77.30-P-7000-01B

AD77.30-P-7000-04B

AD77.37-P-7000-02A

25

Soft top compartment cover opens and closes

Cover "closed" switch (A24s1), left

Cover "closed" switch (A25s1), right

AD77.39-P-6000-02A

AD77.39-P-6000-03A

26

Front locks do not unlock

Soft top compartment "open" switch (S84/5)

Left front door "window down" limit switch (S21/9)

Right front door "window down" limit switch (S21/8)

Front locks valve (Y56y4)

System pressure (specified value) not reached

Check locks

Check hydraulic circuit for opening front locks

AD77.30-P-6000-10B

AD77.30-P-6000-15B

AD77.30-P-6000-16B

AD77.39-P-6000-20A

AD77.39-P-6000-21A

AD77.30-P-7000-01B

AD77.30-P-7000-04B

AD77.30-P-7000-08B

27

Soft top does not open or opens only slowly

Left front soft top "locked" switch (S84/1)

Right front soft top "locked" switch (S84/2)

Soft top "open" valve (Y55y6)

System pressure (specified value) not reached

Check locks

Check hydraulic circuit for opening soft top

AD77.30-P-6000-08B

AD77.30-P-6000-09B

AD77.39-P-6000-24A

AD77.39-P-6000-25A

AD77.30-P-7000-01B

AD77.30-P-7000-04B

AD77.30-P-7000-09B

28

Soft top compartment cover does not close or only closes slowly

Soft top "open" switch (soft top in storage compartment) (S84/3)

Soft top compartment cover valve (Y56y5)

System pressure (specified value) not reached

Check locks

Check hydraulic circuit for closing soft top compartment cover

AD77.30-P-6000-12B

AD77.39-P-6000-22A

AD77.39-P-6000-23A

AD77.30-P-7000-01B

AD77.30-P-7000-04B

AD77.30-P-7000-10C

29

Center locks do not lock

Cover "closed" switch (A24s1), left

Cover "closed" switch (A25s1), right

Center locks valve (Y56y3)

System pressure (specified value) not reached

Check locks

Check hydraulic circuit for opening center locks

AD77.39-P-6000-02A

AD77.39-P-6000-03A

AD77.39-P-6000-18A

AD77.39-P-6000-19A

AD77.30-P-7000-01B

AD77.30-P-7000-04B

AD77.37-P-7000-01A

30

Side windows do not open with power soft top switch but do open with power window switch

Power soft top control module

Left front door "window down" limit switch (S21/9)

Right front door "window down" limit switch (S21/8)

ra77001290450x

RA77-0450

AD77.30-P-6000-15B

AD77.30-P-6000-16B

31

Side windows do not open or close with the power window switch



with automatic lowering only

Left front power window switch (front center console) (S21/1)

Right front power window switch (front center console) (S21/2)

Left front power window motor (M10/3)

Right front power window motor (M10/4)

Power soft top control module (N52)

Left front door "window down" limit switch (S21/9)

Right front door "window down" limit switch (S21/8)

AD77.30-P-6000-24B

AD77.30-P-6000-25B

AD77.30-P-6000-26B

AD77.30-P-6000-27B

ra77001290450x

RA77-0450

AD77.30-P-6000-15B

AD77.30-P-6000-16B

32

Convenience closing of side windows (via driver's, front passenger's or trunk lock) inoperative

ATA/CF microswitch (S86)

ATA/CF microswitch (S87s1)

ATA/CF microswitch (S88s1)

Left front door actuator (S47)

Right front door actuator (S48)

Trunk lid lock actuator (S49)

Power soft top bow control module

AD77.30-P-6000-38B

AD77.30-P-6000-38B

AD77.30-P-6000-38B

AD77.30-P-6000-37B

AD77.30-P-6000-37B

AD77.30-P-6000-37B

ra77001290450x

RA77-0450

Referenced documents