Remove/install timing case cover · ar0140d8000tsm · Mercedes-Benz WIS

AR01.40-D-8000TSM

Remove/install timing case cover

03.04.2020

Engine

654.9 in model 907.1/2/6

1	Timing case cover
2	Bolts
3	Bolts
4	Lower crankcase section
5	Bolts
6	Bracket

D01.40-A010-76

1	Timing case cover
7	Fuel lines
8	Oil feed line
9	Glow output stage
10	Vent hose

D01.40-A011-76

 Caution	Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil	Wear protective gloves, protective clothing and safety glasses. Do not fill engine oil into beverage containers.	AS18.00-Z-0001-01A
Topical note	Notes on avoiding damage through contamination and foreign objects		AH00.00-P-5000-01A
 	Remove/install
1	Remove engine with transmission.		AR01.10-D-2401TSM
2	Remove transmission from engine.	Engine 654.9 in model 907.1/2/6 with transmission 711.6	AR26.10-D-0020TSR
		Engine 654.9 in model 907.1/2/6 with transmission 725.0	AR27.10-D-0500TSC
3	Attach engine to assembly stand.
	000 588 08 31 00 Mounting fork adapter		WS01.00-P-0186B
	000 588 00 31 00 Assembly stand for cars		WS01.00-N-3028B
4	Remove cylinder head.		AR01.30-D-5800TSM
5	Remove starter.		AR15.30-D-7100TSM
6	Remove oil pan.		AR01.45-D-7500TSM
7.1	Remove flywheel.	Engine 654.9 in model 907.1/2/6 with transmission 711.6
			AR03.30-D-8002TSM
7.2	Remove drive plate.	Engine 654.9 in model 907.1/2/6 with transmission 725.0
			AR03.30-D-8003TSM
8	Remove bolts (5) and remove bracket (6).	 Screw, diesel particulate filter bracket to timing case	*BA49.20-N-1002-02TSM
9	Remove fuel lines (7) from timing case cover (1) and crankcase.	 Screw, fuel line to crankcase	*BA47.25-N-1001-01TSM
		 Screw, fuel line to timing case cover	*BA47.25-N-1004-01TSM
10	Remove oil feed line (8) of exhaust gas turbocharger from timing case cover (1).	Engine 654.9 in model 907.1/2/6 except code MU6 (OM 654 DE 20 LA 140 kW (190 hp) 3800 rpm)	AR09.40-D-6022TSM
11	Remove glow output stage (9).		AR15.20-D-4500TSM
12	Expose vent hose (10) in area of timing case cover (1) and place to one side.
13	Remove the rear radial shaft sealing ring.		AR03.20-D-3003TSM
14	Remove screws (2, 3) in reverse order of the tightening procedure.
	Tightening procedure for timing case cover		GF01.40-D-8001-01TSM
		 Installation: Screw in bolts (2, 3) in numerical order of tightening procedure.
		 Bolt, timing case cover to crankcase	*BA01.40-N-1002-01TSM
		 Bolt, crankcase lower section to timing case	*BA01.40-N-1003-01TSM
15	Remove timing case cover(1).	 Do not damage the sealing surfaces of the timing case cover (1). Leaks can occur otherwise.
		 Installation: The pilot bushing must engage in the cutout in the timing case cover (1).
16	Clean sealing surfaces on crankcase, lower crankcase section (4) and timing case cover (1).		AR01.00-P-0050-01A
Topical note	Notes on sealant path for timing case cover		AH01.40-P-1000-01CD
		 Installation: Apply sealant to the sealing surfaces of the timing case cover (1) with  squeeze gun.
		Loctite 7063 (400 ml) cleaning spray	*BR00.45-Z-1046-04A
		Loctite 7200	*BR00.45-Z-1038-04A
		Sealant, Loctite 5970, 50 ml	*BR00.45-Z-1013-01A
		 Application gun	*112589002500
17	Install in the reverse order.

 Crankcase, timing case cover, end cover

Number	Designation		Engine 654.9 in model 907
BA01.40-N-1002-01TSM	Bolt, timing case cover to crankcase	Nm	20

 Crankcase, timing case cover, end cover

Number	Designation		Engine 654.9 in model 907
BA01.40-N-1003-01TSM	Bolt, crankcase lower section to timing case	Nm	20

 Fuel lines/hoses

Number	Designation		Engine 654.9 in model 907
BA47.25-N-1001-01TSM	Screw, fuel line to crankcase	Nm	8

 Fuel lines/hoses

Number	Designation		Engine 654.9 in model 907
BA47.25-N-1004-01TSM	Screw, fuel line to timing case cover	Nm	8

 Diesel particulate filter

Number	Designation		Engine 654.9 in model 907
BA49.20-N-1002-02TSM	Screw, diesel particulate filter bracket to timing case	Nm	25

112 589 00 25 00

Application gun

Repair materials

Number	Designation	Order number
BR00.45-Z-1013-01A	Sealant, Loctite 5970, 50 ml	A 003 989 98 20 10
BR00.45-Z-1038-04A	Loctite 7200	Henkel AG & Co. KGaA http://www.loctite.de
BR00.45-Z-1046-04A	Loctite 7063 (400 ml) cleaning spray	A 001 986 71 71 09

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