ar4210b0220a

Remove/install brake disc

Typ ar · Thema 42.10 · Version 0103 · 2016-02-12

Gültig für: Vehicle 979 with Front axle 732.560, 732.561

Nicht verfügbar in „de“; angezeigt wird Englisch.

Einordnung

Funktionsgruppe 2 Fahrwerk › 42 Bremsen-Hydraulik und Mechanik › 42.10 Betriebsbremse — Baureihe 979

EinPAS 21 Bremsen/Unterdruckanlage/Druckluftanlage › 21.15 Betriebsbremse/Unterdruckanlage › 21.15.40 Betriebsbremse vorn — Baureihe 979

EinPAS 21 Bremsen/Unterdruckanlage/Druckluftanlage › 21.15 Betriebsbremse/Unterdruckanlage › 21.15.42 Betriebsbremse hinten — Baureihe 979

Gilt auch für Motoren/Getriebe: 732 560, 732 561

AR42.10-B-0220A

Remove/install brake disc

12.02.16

Vehicle 979 with Front axle 732.560, 732.561

Remove/install brake disc

B42.10-0303-06

1 Fixation screws

2 Wheel hub

3 Brake disk

Remove

1

Remove front wheel hub

AR33.20-B-0310G

2

Loosen fixation screws (1) and apart disk (3) from hub (2) giving light hits with a plastic maul

Be careful not to damage disk friction surfaces; use aluminum mordant to fixate disk onto the vise

Prove

3

Verify current brake disk conditions

The friction surfaces must be flat, slight grooves or scratches caused by normal use do not affect brake efficiency.

Profound grooves or scratches affect the brake pads duration. In this case rectify the disk.

Before rectifying verify possibility of removal of material.

Do not reuse disks of which minimum width have reached minimum limit.

After machining make the disk chamfers.

Disk width

*BE42.10-B-1001-08A

Beating (maximum lateral deviation)

*BE42.10-B-1002-08A

External diameter

*BE42.10-B-1003-08A

Friction surfaces roughness

*BE42.10-B-1004-08A

External ends chamfers

*BE42.10-B-1005-08A

Parallelism between disk surfaces

*BE42.10-B-1006-08A

Install

4

Fit disk into hub, place screws and tighten them

*BA42.10-B-1001-11A

In case of replacement by a new disk, remove anti-corrosive protection from friction surfaces.

When assembling the disk on hub mind the support surfaces to be perfectly clean and free of burrs.

Test values for front brake disks

Número

Denominação

Front axle 732.561

Front axle 732.560

BE42.10-B-1001-08A

Rotor thickness

New

mm

29,80 ... 30,00

33,80...34,00

Minimum permitted thickness

mm

26,00

31,00

BE42.10-B-1002-08A

Rotor outer nominal diameter

mm

324

335

BE42.10-B-1003-08A

Knocking (maximum lateral deviation). Measured 10 mm from outer rotor edge

mm

0,10

0,10

BE42.10-B-1004-08A

Rotor braking surface coarseness

Rz

-

-

R3z

-

16

BE42.10-B-1005-08A

Disc outer edge chamfer, after machined

mm

-

-

degrees

-

-

BE42.10-B-1006-08A

Rotor braking surface parallelism.

mm

0,05

0,05

Front axle brake disks

Número

Denominação

732.560/561 axles

BA42.10-B-1001-11A

Brake disc on the wheel hub

M14x1.5 - Steel 10.9

Nm

110

M14x1,5 - Steel 10.9

Nm

-

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