gf9800p910004a

Test methods for significant damage patterns

Type gf · emne 98.00 · version 0101 · 2001-05-14

Gælder for: MODEL all

Ikke tilgængelig på “da”; vises på Engelsk.

Placering

Funktionsgruppe 3 Karrosseri › 98 Lakering › 98.00 Generelt — Serie 900 (modeller 9**) · Serie 902 (modeller 9**) · Serie 904 (modeller 918, 919, 924, 925, 938, 943, 957) · Serie 906 (modeller 917, 918, 924, 953)

EinPAS 40 Konservering/lakering › 40.15 Lakering/lakpleje › 40.15.1 Grundinformation — Serie 900 (modeller 9**) · Serie 902 (modeller 9**) · Serie 904 (modeller 918, 919, 924, 925, 938, 943, 957) · Serie 906 (modeller 917, 918, 924, 953)

Gælder også for motorer/gearkasser: 139 ***, 254 ***, 256 ***, 272 ***, 276 ***, 282 ***, 457 9**, 541 9**, 542 9**, 608 ***, 700 4**, 700 420, 700 421, 700 422, 700 423, 715 3**, 715 5**, 722 6**, 722 9**, 724 ***, 724 0**, 724 033, 724 044, 724 045, 724 1**, 724 103, 724 114, 724 115, 724 120, 725 ***, 725 0**, 725 035, 725 037, 725 038, 725 085, 725 1**, 739 390, 739 391, 739 395, 739 396, 739 397, 739 398, 739 399, 740 698, 743 3**, 743 4**, 743 498, 746 971, 924 9**, 924 910, 925 9**, 926 9**

GF98.00-P-9100-04A

Test methods for significant damage patterns

1. Suspected cause of damage - scratches from car wash

First examine paint finish


See points 1-6 in chapter "Procedures for evaluating damage locally".

Treat mat or scratched points by hand with MB polish and polishing cotton.

Surface again glossy and only slight scratches visible: cause
Abrasion from brushes in car wash and/or washing residues from car wash.

Surface remains scratched:

If scratches have only slight penetration depth: polish scratches out by hand with MB polishing paste, then treat with MB polish and MB gloss preservation agent.

If scratches are deep: polish with MB polishing paste and polishing machine, then treat with MB polish and MB gloss preservation agent.

Perform Buchholz hardness test (DIN 53 153).

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2. Suspected cause of damage - peeling/adhesion problems as well as evaluation of scratch samples

First examine paint finish


See points 1-6 in chapter "Procedures for evaluating damage locally".

Visually check vehicle front end for peeling/chipping; also pay attention to damage from stone impact - e.g. on headlamp lenses and windshield.

Important:
Top coat paint which has not yet chipped off can be mixed up with bubble formation!
For differentiation criteria see chapter "Differentiating characteristics, bubbles/stone impact".

Measure and specify size of chips in mm2 with template - see illustration below.

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Test methods for significant damage patterns

P98.00-0994-04

Template for measuring chip area in mm2 for mechanical damage

Check adhesion with cellophane tape:
- Press Tesafilm 4122 or Tesaband 4651 tape firmly against damaged point and pull off suddenly.

- Repeat procedure 4 times.
If only slight quantities of paint residue adhere to the surface the adhesion is okay;
if paint adheres to the adhesive surface over a large area the adhesion is not okay.

Adhesion test with sharp knife:
- Position tip of knife on separated layer at damaged point and attempt to pry off paint.
Adhesion is not okay if large pieces can be pried off.

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Perform scratch test with knife ("Destructive testing"):

See photograph for appearance.

- Can only be accomplished by experienced personnel, because scratch pattern and scratching energy together result in the rating.

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Test methods for significant damage patterns

P98.00-0799-76

Evaluation of scratch samples:
Ratings 1 through 4

1, 2 Adhesion okay

3, 4 Adhesion not okay

3. Suspected cause of damage -
Etching/swelling

First examine paint finish


See points 1-6 in chapter "Procedures for evaluating damage locally".

Visually check all horizontal and vertical areas of vehicle as well as extending parts such as flares on wheelhouse for damage.

If small damaged spots are noted primarily on vertical parts, this is the first indication of etching/swelling.

Visually check damage patterns.

Are they comparable with the illustrations in the damage brochure? Does the appearance of the damage patterns indicate dripping, spraying or application of liquids?

Visually check whether visible residues are present on the paint surface. Then remove these with water and compare any damage which becomes visible with the damage patterns on the remaining vehicle surface.

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Check damaged point for acid/alkali reaction with moistened pH-paper (use deionized water). Damage from acid or alkalis is indicated by the coloration of the paper:
Acid - red

Alkali - blue

Perform Buchholz hardness test (DIN 53 153).

Note:
Remedies for swelling:

Heat damaged point with hand-held radiator for 45 min/80°C, heat larger surfaces in drying oven for 60 min/80 °C. Then allow to cool and check whether the damage pattern has changed.

If swelling is still visible after this treatment, it can usually be corrected by polishing with a polishing machine or by sanding with P 1200 grain sand paper and then polishing with a polishing machine.

If these measures are not successful, sand down the damaged points thoroughly and repaint.

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