gf0716s0001ps

Common rail diesel injection (CDI), function

Type gf · emne 07.16 · version 0100 · 2018-09-10

Gælder for: Engine 642 in model 470, 471

Ikke tilgængelig på “da”; vises på Engelsk.

Placering

Funktionsgruppe 1 Motor › 07 Blandingstilberedning › 07.16 Dieselindsprøjtningssystem Common-Rail — Serie 470 · Serie 471

Gælder også for motorer/gearkasser: 642 ***

GF07.16-S-0001PS

Common rail diesel injection (CDI), function

23.08.2018

Engine

642 in model 470, 471

Common rail diesel injection (CDI), function

View of engine from top front

B4/6

High-pressure fuel pressure sensor

B6/1

Camshaft Hall sensor

B11/4

Coolant temperature sensor

R9/1

Cylinder 1 glow plug

R9/2

Cylinder 2 glow plug

R9/3

Cylinder 3 glow plug

R9/4

Cylinder 4 glow plug

R9/5

Cylinder 5 glow plug

R9/6

Cylinder 6 glow plug

Y27/9

Exhaust gas recirculation positioner (high-pressure circuit)

Y74

Pressure regulator valve

Y77/1

Boost pressure control pressure transducer

S07.16-4652-76

Location

The CDI control unit (N3/28) is located centrally on the engine.

Task

The CDI control unit performs the following tasks:

Controlling the engine basic functions

Reading in of signals

Evaluation of input factors

Output of signals and actuation of components

Apart from this, the CDI control unit serves as an interface between the connected CAN bus systems.

Common rail diesel injection (CDI), function

S07.16-4646-79

Block diagram of direct signals to the CDI control unit

B1

Engine oil temperature sensor

B70

Crankshaft Hall sensor

B2/6

Left hot film MAF sensor

K1/7

Circuit 87M relay

B2/6b1

Left intake air temperature sensor

G1

On-board electrical system battery

B2/7

Right hot film MAF sensor

G3/2

Oxygen sensor upstream of catalytic converter

B2/7b1

Right intake air temperature sensor

M1

Starter

B4/6

High-pressure fuel pressure sensor

M72/2

Intake port shutoff actuator

B5/1

Boost pressure sensor

M91

Electric fan

B6/1

Camshaft Hall sensor

M16/6

Throttle valve actuator

B11/4

Coolant temperature sensor

N3/28

CDI control unit

B16/15

Temperature sensor upstream of SCR catalytic converter

N50k1

Starter relay

B17/8

Charge air temperature sensor

R39/1

Vent line heater element

B19/7

Temperature sensor upstream of catalytic converter

S43

Oil level check switch

B19/9

Temperature sensor upstream of diesel particulate filter

Y27/9

Exhaust gas recirculation positioner (high-pressure circuit)

B19/11

Temperature sensor upstream of turbocharger

Y74

Pressure regulator valve

B28/5

Pressure sensor downstream of air filter

Y76

Fuel injectors

B28/8

Differential pressure sensor (DPF)

Y77/1

Boost pressure control pressure transducer

B37/4

Accelerator pedal module

Y85

Exhaust gas recirculation cooler bypass switchover valve

B50

Fuel temperature sensor

Y94

Quantity control valve

B60

Exhaust pressure sensor

Common rail diesel injection (CDI), function

S07.10-0060-79

Networking

A1/1

Instrument cluster (KI) control unit

N141

AdBlue® (SCR) control unit

A97/1

Control unit of NOx sensor upstream of SCR catalytic converter

N154

Climate control control unit

A97/2

NOx sensor control unit downstream of SCR catalytic converter

X11

Diagnostic connector

G2

Alternator

CAN C

Drive train CAN

N2/18

Supplemental restraint system (SRS) control unit

CAN D

Diagnostic CAN

N3/28

CDI control unit

CAN E

Chassis CAN

N14/8

Glow output stage

CAN HMI

User interface CAN

N15/11

Fully integrated transmission control (VGS) electric controller unit

CAN I

Drive train sensor CAN

N30/4

Electronic Stability Program (ESP) control unit

CAN V

Vehicle CAN

N50

Fuse and relay module control unit (SRM)

LIN C3

Drivetrain LIN

N80

Steering column tube module (MRM) control unit

A

Mercedes-Benz

N93

Central gateway (CGW)

B

Nissan

N118

Fuel system control unit (FSCU)

C

Default

N127

Drivetrain control unit

D

Optional

Common rail direct injection CDI, general

The CDI regulates the injection quantity in all operating statuses. The engine management takes place through the CDI control unit.

The engine management is subdivided into the following systems:

Engine system

Diesel injection system

Glow system control

Fuel supply

Injection quantity control

Air control system

Exhaust system

Engine system

Throttle valve control

Safety fuel shutoff

Transmission overload protection

Support of the Electronic Stability Program (ESP®)

Anti-jerk control

Glow time control

European On-Board Diagnosis (EOBD)

Variant coding

Torque coordination

Alternator interface

Load determination

Maximum vehicle speed limit

Diesel injection system

Pre, main and post injection

Idle speed control

Smooth running control

Limp-home function

A/C rpm increase

Inertia fuel shutoff

Rail pressure regulation

Fuel pump controlling

Fuel high-pressure pump controller

Altitude adaptation

Rpm limitation

Glow system control

The CDI actuates the glow output stage via the CDI control unit. This in turn actuates the glow plugs (R9):

Cylinder 1 glow plug (R9/1)

Cylinder 2 glow plug (R9/2)

Cylinder 3 glow plug (R9/3)

Cylinder 4 glow plug (R9/4)

Cylinder 5 glow plug (R9/5)

Cylinder 6 glow plug (R9/6)

One differentiates between preglowing, start-up glowing and afterglowing.

Fuel supply

The fuel system control unit (FSCU) (N118) actuates the fuel pump with fill level sensor (M3/3), which delivers fuel via the fuel filter to the high-pressure pump. Depending on the actuation by the CDI control unit, the quantity control valve (Y94) regulates the feed to the high-pressure pump at approx. 4.0 bar.

Injection quantity control

The high-pressure pump pushes the fuel with an increased pressure in the common rail which distributes the fuel to the fuel injectors (Y76). The CDI control unit actuates the fuel injectors, rotational speed and load-dependent:

Cylinder 1 fuel injector (Y76/1)

Cylinder 2 fuel injector (Y76/2)

Cylinder 3 fuel injector (Y76/3)

Cylinder 4 fuel injector (Y76/4)

Cylinder 5 fuel injector (Y76/5)

Cylinder 6 fuel injector (Y76/6)

Differentiation is made between preinjection, main injection and post-injection. The system's maximum injection pressure is 1600  bar.

Air control system

Charge pressure control

Exhaust gas recirculation (EGR)

Intake air throttling through intake port shutoff (EKAS)

Exhaust system

Catalytic converter heating

Oxygen sensor heater

Exhaust gas cleaning, diesel particulate filter regeneration

Exhaust aftertreatment, injection of the reduction agent AdBlue®

Ignition ON, function

GF07.10-S-1000PS

Starting, function

GF07.10-S-1001PS

Ignition OFF, function

GF07.10-S-1002PS

Fuel supply, function

GF07.10-S-1003PS

Injection regulation, function

GF07.10-S-1004PS

Rpm control, function

GF07.10-S-1008PS

Alternator interface function

GF07.10-S-1009PS

Smooth running control, function

GF07.10-S-1011PS

Thermal management, function

GF07.10-S-1012PS

Torque coordination, function

GF07.10-S-1013PS

GF07.10-S-1013PS

Overrun mode fuel shutoff, function

GF07.10-S-1014PS

Engine limp-home mode, function

GF07.10-S-1019PS

European OBD, function

GF07.10-S-1021PS

ECO start/stop function engine management, function

With CODE MJ8 (ECO start/stop function)

GF07.10-S-1042PS

Charging, function

GF09.00-S-2000PS

Exhaust gas recirculation, function

GF14.20-S-3000PS

Preheat, function

GF15.20-S-3005PS

Exhaust gas cleaning, function

GF49.20-S-3000PS

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