az8800p000102ef

Converting front bumper

Type az · emne 88.00 · version 0100 · 2003-03-04

Gælder for: MODEL 220 with CODE (803) Model year 2003

Ikke tilgængelig på “da”; vises på Engelsk.

Placering

Funktionsgruppe 3 Karrosseri › 88 Monteringsdele, udvendige klapper › 88.00 Generelt — Serie 220

EinPAS 35 Karrosseri/ramme/monteringsdele › 35.38 kofanger/spoiler/beklædning udvendig/opbevaringsboks/frontbeskyttelse › 35.38.3 eftermontering/ombygning — Serie 220

AZ88.00-P-0001-02EF

Converting front bumper

Vehicles as of 1.9.02

Converting front bumper

P88.20-2401-06

1 Disassemble standard bumpers

Leave PTS sensors connected to PTS wiring harness

Do not damage paint.

2 Install mounting clips (12) for air inlet grille into present holes of front bumper (1) (13 each).

The openings of the mounting clips (2) should point toward the front of the vehicle.

Converting front bumper

P88.20-2431-06

3 Install intermediate elements (3) of standard bumper on left and right side of front bumper (1).

4 Clip towing eye cover (5) into front bumper and mount catch strap (6).

5 Lay center impact damper (7), left impact damper (8) and right impact damper (9) into front bumper (1).

Converting front bumper

P88.20-2413-01

6 Install two sheet metal nuts on bracket of HCS cover (16).

7 Fasten HCS cover (16) with two sheet metal screws (18).

Ensure that the gap around HCS cover (16) is uniform all the way around.

Converting front bumper

P88.20-2414-01

8 Clip left and right protective moldings (17) into front bumper (1).

Converting front bumper

P88.20-2407-04

9.1 Vehicles with Parktronic system (PTS) Code 220a

- Route PTS wiring harness (10) removed from the standard bumper in left impact damper (8) and center impact damper (7) as shown in figure.

- Clip inner section (11) into front bumper (1).

- Route PTS wiring harness (10) in inner section (11) and in right impact damper.

Converting front bumper
Converting front bumper

P88.20-2412-01

10.1 Vehicles with Parktronic system (PTS) Code 220a

- Fasten front bumper PTS connector (X26/27) to front bumper (1) with two spreading rivets (14).

- Insert front bumper PTS sensor unit (A42) into mounts of protective molding.

Before inserting sensors, check decoupling rings, replace if damaged. The gaps of the sensors in the protective molding (except on the protective molding) should be uniform.

10 PTS wiring harness

P88.20-2349-01

Converting front bumper

P88.20-2411-04

11 Clip left seal (12) and right seal (13 ) into front bumper (1).

The seals are preshaped and therefore not interchangeable.

Converting front bumper

P88.20-2408-02

12 Install sleeves (4) in front bumper (1).

11 Inside section

Converting front bumper

13 Install license plate cover (15) on outside of front bumper (1) and prepare for assembly.

Use license plate cover (15) as template for marking holes.

The distance (a) between the license plate cover and the right/left moldings must be uniform. Align license plate cover (15) at contour of front bumper (1) (see arrows).

14 Drill four holes for mounting the license plate cover and fasten to front bumper (1) with four screws (F518).

Tighten screws only with screwdriver.

P88.20-2359-03

15 Clip right, center and left air inlet grille into mounting clips.

Install air inlet grille after installing front bumper. Before clipping in grille ensure that the grille is seated properly in the mounting clips.