Remove/install seat belt with emergency tensioning retractor

AR91.40-D-0630A

Remove/install seat belt with emergency tensioning retractor

23.07.2019

Model

901, 902, 903, 904, 905

with code SA5 (Airbag, front driver's seat)

Model

901, 902, 903, 904, 905

with code SA6 (Airbag, co-driver)

Modification notes

23.07.2013

"Disconnect battery" removed

Operation step 1, 14

1

Screw

6

Screw

11

Slider

2

Door seal

7

Squib plug

12

Height adjustment

3

Door seal (with load compartment sliding door)

8

Guide

13

Screw

4

Cover

9

Guide

14

Retaining clips

5

Inertia reel with emergency tensioning retractor

10

Retaining tab

 

Remove/install

 Warning

Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units.

Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply.

AS91.00-Z-0001-01D

Topical note

Notes on carrying out repair work in the vehicle interior

AH68.00-N-0001-01S

Topical note

Notes on performing repair, body work and welding on vehicles with airbags and RTE units

AH91.00-P-0002-01M

Legal requirements on handling and storing airbags and emergency tensioning retractor units

AH91.00-P-0004-01A

Assessment of airbag and belt tensioner units in accident vehicles

AH91.00-P-0006-01B

1

Remove ignition key from ignition lock

2

Remove screw/bolt (1) from seat belt at seat

 Bolt, seat belt end fitting to seat base

*BA91.40-N-1001-01B

3

Detach door seal (2) off web of door cutout on the B-pillar

4

Detach door seal (3) from bar of sliding door cutout on the B-pillar

MODEL 901, 902, 903, 904, 905 with CODE T16 (Right load compartment sliding door) with CODE T19 (Left sliding door)

5

Pry off cover (4) from B-pillar (clipped) and remove upwards

 Installation: Remove retaining clips (14) from B-pillar and insert in paneling (4).

6

Remove height adjustment (12) from slider (11) and pull seat belt out of height adjustment (12)

 Installation: Insert guide (9) into retaining tab (10).

7

Remove screw/bolt (13) on upper guide point

 Bolt, belt guide to belt height adjuster

*BA91.40-N-1002-01B

8

Disconnect squib plug (7) at squib on inertia reel with emergency tensioning retractor (5)

9

Remove inertia reel with emergency tensioning retractor (5) and remove guide (8) at B-pillar

 Bolt, seat belt retractor to B-pillar

*BA91.40-N-1003-01B

 Caution

Risk of injury. Injury may result when the tension in the spring in the automatic belt retractor is released.

Never disassemble automatic belt retractors.

AS91.00-Z-0002-01A

10

Remove seat belt with inertia reel with emergency tensioning retractor (5)

 Pay attention to proper and environmentally friendly disposal when exchanging the automatic belt retractors with emergency tensioning retractor (5).

 Installation: Note different version of the emergency tensioning retractor for the left and right side of the vehicle and its proper location in the catch.
Never use oil or grease to eliminate noises. Inertia reels that have been opened are no longer under warranty!

11

Install in the reverse order

12

Connect diagnostic system and perform quick test

13

Read out fault memory of airbag (AB) system and delete fault memory

 Seat belts/emergency tensioning retractors

Number

Designation

Model 690.6, 901, 902, 903.0/3/4, 904, 905
Model 903.611/62/67
except code ZL9 (James Cook touring camper)
Model 903.661/663
except code ZL9 (James Cook touring camper)
Model 903.662
except code Z29 (James Cook touring camper, NAFTA)
except code ZL9 (James Cook touring camper)
except code ZU8 (National version for USA)

Model 903.612/613
except code ZL9 (James Cook touring camper)

BA91.40-N-1001-01B

Bolt, seat belt end fitting to seat base

Nm

35

-

 Seat belts/emergency tensioning retractors

Number

Designation

Model 690.6, 901, 902, 903.0/3/4, 904, 905
Model 903.611/62/67
except code ZL9 (James Cook touring camper)
Model 903.661/663
except code ZL9 (James Cook touring camper)
Model 903.662
except code Z29 (James Cook touring camper, NAFTA)
except code ZL9 (James Cook touring camper)
except code ZU8 (National version for USA)

Model 903.612/613
except code ZL9 (James Cook touring camper)

BA91.40-N-1002-01B

Bolt, belt guide to belt height adjuster

Nm

35

35

 Seat belts/emergency tensioning retractors

Number

Designation

Model 690.6, 901, 902, 903.0/3/4, 904, 905
Model 903.611/62/67
except code ZL9 (James Cook touring camper)
Model 903.661/663
except code ZL9 (James Cook touring camper)
Model 903.662
except code Z29 (James Cook touring camper, NAFTA)
except code ZL9 (James Cook touring camper)
except code ZU8 (National version for USA)

Model 903.612/613
except code ZL9 (James Cook touring camper)

BA91.40-N-1003-01B

Bolt, seat belt retractor to B-pillar

Nm

35

35