ar8860p2001lwe

Remove/install tank filler recess

Type ar · emne 88.60 · version 0103 · 2019-07-02

Gælder for: Model 213 Model 238

Ikke tilgængelig på “da”; vises på Engelsk.

Placering

Funktionsgruppe 3 Karrosseri › 88 Monteringsdele, udvendige klapper › 88.60 Udvendige klapper — Serie 213 · Serie 238

EinPAS 35 Karrosseri/ramme/monteringsdele › 35.34 Sidevæg › 35.34.35 Skærm/sidevæg — Serie 213 · Serie 238

AR88.60-P-2001LWE

Remove/install tank filler recess

30.06.2019

Model

213

Model

238

Remove/install tank filler recess

P88.60-2571-09

Shown on model 213.0 with code U77 (BlueTEC (SCR) diesel exhaust gas cleaning)

1

Tank filling recess

4

Actuator motor

6

Screwdriver

2

Check strap

5

Catch hook

7

Catch hook

3

AdBlue® cover

Remove/install tank filler recess

Shown on model 213.0 with code U77 (BlueTEC (SCR) diesel exhaust gas cleaning)

10

Drain hose

11

Seal

12

Filling tube

13

AdBlue® filling tube

P88.60-2572-06

Warning

Risk of burn injuries and scalding when working at AdBlue lines and the components attached to them. Risk of injury to skin and eyes when handling AdBlue. Risk of poisoning caused by swallowing AdBlue

Pour AdBlue into suitable containers only. Wait until the pressure is released before starting any work on the exhaust aftertreatment system.

AS14.40-Z-0001-01A

Danger

Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.

No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

Notes on use, material properties and handling of AdBlue®

AH14.40-N-0001-01A

Remove

1

Remove fender liner in right rear fender

AR88.10-P-1400LWE

2

Detach drain hose (10) from tank filling recess (1)

3

Remove tank flap

4

Detach check strap (2) from tank flap hinge

5.1

Remove rubber plugs (arrows)

If installed tank filling recess (1) has already been removed previously.

5.2

Drill through recesses with 3 mm drill bit (arrows)

If installed tank filling recess (1) is being removed for the first time.

6

Unscrew AdBlue® cap (3) from filler neck

Model 213, 238
with code U77 (Diesel Emission control BLUETEC (SCR))
Model 213, 238
with code U79 (BLUETEC (SCR) diesel exhaust treatment, generation 3)

7

Unclip catch hooks (5) and remove actuator motor (4) from tank filling recess (1)

8

Disconnect electrical connector (4) from actuator motor

9

Release catch hooks (7) in succession using suitable screwdriver (6) through bores (arrows) and pull tank filler recess (1) out of body opening

10

Slip seal (11) over tank cap

Lubricant, rubber assembly 1 l

*BR00.45-Z-1010-06A

11

Slip seal (11) over AdBlue® filler tube (13)

Model 213, 238
with code U77 (Diesel Emission control BLUETEC (SCR))
Model 213, 238
with code U79 (BLUETEC (SCR) diesel exhaust treatment, generation 3)

Lubricant, rubber assembly 1 l

*BR00.45-Z-1010-06A

12

Take off tank filling recess (1)

13

Screw AdBlue® cap (3) onto filler neck

Model 213, 238
with code U77 (Diesel Emission control BLUETEC (SCR))
Model 213, 238
with code U79 (BLUETEC (SCR) diesel exhaust treatment, generation 3)
In the case of additional work.

Install

14

Unscrew AdBlue® cap (3) from filler neck

Model 213, 238
with code U77 (Diesel Emission control BLUETEC (SCR))
Model 213, 238
with code U79 (BLUETEC (SCR) diesel exhaust treatment, generation 3)
If additional work was performed.

15

Install rubber plugs in tank filler recess (1) (arrows)

If reusing tank filling recess (1).

Lubricant, rubber assembly 1 l

*BR00.45-Z-1010-06A

16

Slip seal (11) over tank cap

Lubricant, rubber assembly 1 l

*BR00.45-Z-1010-06A

17

Slip seal (11) over AdBlue® filler tube (13)

Model 213, 238
with code U77 (Diesel Emission control BLUETEC (SCR))
Model 213, 238
with code U79 (BLUETEC (SCR) diesel exhaust treatment, generation 3)

Lubricant, rubber assembly 1 l

*BR00.45-Z-1010-06A

18

Press tank filling recess (1) into opening in body until all catch hooks (7) are clipped in

19

Connect electrical connector to actuator motor (4)

20

Insert actuator motor (4) in tank filling recess (1) and clip in catch hooks (5)

21

Screw AdBlue® cap (3) onto filler neck

Model 213, 238
with code U77 (Diesel Emission control BLUETEC (SCR))
Model 213, 238
with code U79 (BLUETEC (SCR) diesel exhaust treatment, generation 3)

22

Fit check strap (2) to tank flap hinge

23

Install fuel filler flap

24

Guide seal (11) over connection fitting of drain hose (10)

25

Install drain hose (10) on connection fitting

26

Install fender liner in right rear fender

AR88.10-P-1400LWE

Repair materials

Number

Designation

Order number

BR00.45-Z-1010-06A

Lubricant, rubber assembly 1 l

A 000 989 03 67

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