Remove/install lamp unit

AR82.10-D-4730H

Remove/install lamp unit

05.12.2019

Model

900, 906

Modification notes

19.02.2018

Front lamp unit and plug changed.

Step 5

Shown on left front lamp unit (4) on model 906 except code XM0 (Facelift) and except code XM5 (Facelift for Latin America)

1

Screw

3

Bracket

4

Front lamp unit

2

Electrical connector

 Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.

AS00.00-Z-0035-01A

 Danger

Risk of explosion/risk of fire caused by highly flammable materials in the vicinity of damaged xenon bulbs. Risk of injury caused by UV light, hot components on xenon headlamps and glass splinters produced by bursting xenon bulbs. Risk of poisoning caused by inhalation of mercury vapors and by swallowing of/skin contact with toxic salts and mercury compounds.

Do not touch parts conducting high voltage. Persons with active electronic implants (e.g. cardiac pacemakers) must never work on xenon headlamps. Switch off the entire lighting system. Wear insulated safety shoes, safety glasses and protective gloves. Remove highly inflammable materials from the danger zone. Ensure sufficient ventilation in the working area.

AS82.10-Z-0001-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

 

Remove/install

1

Switch off ignition and store transmitter key outside of transmission range (at least 2 m)

2.1

Remove screen from beneath the radiator grille

Model 900
Model 906
except code XM0 (Facelift)
except code XM5 (Facelift Latin America)
except code ZX8 (Dodge execution)
except code ZX9 (Freightliner execution)

AR88.00-D-2200SD

2.2

Remove headlamp trim

Model 906
with code ZX8 (Dodge execution)
except code XM0 (Facelift)
except code XM5 (Facelift Latin America)
Model 906
with code ZX9 (Freightliner execution)
except code XM0 (Facelift)
except code XM5 (Facelift Latin America)

AR88.00-D-2100SF

2.3

Remove front bumper

Model 906
with code XM0 (Facelift)
Model 906
with code XM5 (Facelift Latin America)

AR88.20-D-2000M

3

Remove screw/bolts (1)

4

Unclip holder (3) from fender

Model 900
Model 906
except code XM0 (Facelift)
except code XM5 (Facelift Latin America)

5

Pull out left or right front lamp unit (4), disconnect electrical connector (2) and remove front lamp unit (4)



Front lamp unit (4) and plug changed

Model 906 up to 6/30/17
with code XM0 (Facelift)

BT82.10-D-0002-01H

If the left or right front lamp unit (4) is replaced for the first time.



Modify plug on wiring harness for left or right front lamp unit (4).

Model 906 up to 6/30/17
with code XM0 (Facelift)

AR54.18-D-0011-01H

 Model 906 up to 6/30/17
with code XM0 (Facelift)
New passenger car wiring harness repair kit

*220589049900

 Model 906 up to 6/30/17
with code XM0 (Facelift)
Wiring harness repair kit, basic

*000589139900

6

Install in the reverse order



Check

7

Perform function check of exterior lights and headlamp range control



AP82.10-D-8251H

8

Check/correct headlamp adjustment



Model 900, 906
except code LG0 (Bi-xenon headlamps)
except code LG1 (Bi-xenon headlamps with cornering function)

AP82.10-D-8260A



Model 906
with code LG0 (Bi-xenon headlamps)
with code LG1 (Bi-xenon headlamps with cornering function)

AP82.10-D-8260B