Remove/install Vario roof crossmember cover

AR77.30-P-3976V

Remove/install Vario roof crossmember cover

12.12.03

10.6.05

"Threaded connection for cover" modified

Step 6

 

Remove/install

1

Completely move both front seats toward front and fold both backrests down toward front.

2

Remove interior paneling from roll bar

AR68.30-P-1380V

3

Unscrew bolts (2) and lay upper seat belt guide brackets (3) down to side



*BA91.40-P-1002-01A

4

Unscrew coat hanger hook (4) by hand

5

Fold rear wall paneling (5) toward front until bolts (6, 11, 12) are accessible

6

Unscrew screws (6, 11, 12)

 Observe installation location for boltsM6 (12) when unscrewing (see also installation note).
Observe number, thickness and corresponding installation location of spacers (10). Secure spacers (10) against falling down using sealant, adhesive tape or similar material.

 Installation: Observe installation location for bolts M6 (12): Since the bolts M6 (12) have a longer thread, ensure that they are screwed in at their original location.Otherwise the Vario roof can be damaged by extending bolt threads M6 (12) next time the Vario roof is moved.

 Installation: Position spacers (10) at original installation location.



*BA77.30-P-1012-01B

Rechargeable battery-powered drill/screwdriver

*WH58.30-Z-1007-20A

7.1

Remove electrical lines (7) from cover (1)

Only if cover (1) is completely removed

 Installation: Replace damaged retaining clips.

8

Pull cover (1) out of tank cover (8) upward and remove from Vario roof crossmember (9).

 Handle cover (1) carefully. Adjacent components can be damaged from sharp sheet metal edges.

9

Install in the reverse order

Number

Designation

Model
171.4

BA77.30-P-1012-01B

Bolt, cover to Vario roof crossmember

M6

Nm

6

M8

Nm

20

Number

Designation

Model
171

BA91.40-P-1002-01A

Screw/nut to front seat belt guide bracket

Nm

30

Number

Designation

WH58.30-Z-1007-20A

Cordless drill/driver