Remove, install liftgate door panel

AR72.20-S-6445S

Remove, install liftgate door panel

06.12.2019

Model

636, 639

with code W65 (Tailgate)

Shown on model 639.7

1

Door operation frame

2

Screws (only for model 639.6 with code V23 (interior trim, sophisticated design), or with code VA6 (side wall, fully lined), model 639.7/8, 636.7/8

3

Door trim

4

Support strap

 

Remove/install

 Warning

Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.

No parts of the body or limbs should be within the operating area when the components are moving.

AS00.00-Z-0011-01A

 Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.

AS00.00-Z-0035-01A

Topical note

General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system

AH00.00-Z-0300-01A

Topical note

Notes on carrying out repair work in the vehicle interior

AH68.00-N-0001-01S

1

Remove inner paneling from window frame on tailgate

Only for model 636.7/8, 639.7/8, model 639.6 with code V23 (interior trim, sophisticated design), or with code VA6 (side wall, fully lined)

AR72.20-S-1015S

2

Remove screw/bolts (2)

Only for model 636.7/8, 639.7/8, model 639.6 with code V23 (interior trim, sophisticated design), or with code VA6 (side wall, fully lined)

3

Unclip door trim (3)

 The door operation frame (1) is removed here. Remove door operation frame (1) when unclipping the door trim (3).

 Installation: Check the clips, replace them if necessary. Position and install the door operation frame (1) correctly.

 Long wedge

*115589035900

4

Remove door trim (3)

 Installation: : pull the support strap (4) through the door trim (3).

5

Remove lower curtain rail

When replacing the door trim (3) in model 639.7/8 with code VB1 (curtains in the passenger compartment), model 639.711/713 with code VB2 (curtains all-round, opaque), model 639.813 with code ZK7 (equipment line MARCO POLO)

AR68.50-S-7762S

6

Perform additional work when replacing door trim (3)

When replacing the door trim (3) in model 639.7/8 with code VB1 (curtains in the passenger compartment), model 639.711/713 with code VB2 (curtains all-round, opaque), model 639.813 with code ZK7 (equipment line MARCO POLO)

AR72.20-S-6445-01S

7

Install in the reverse order