Disassemble/assemble rear-end door (left door wing)

AR72.20-D-2401A

25.11.10

MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 except CODE (W90) No rear-end doors

MODEL 690.63/ 64

Disassemble/assemble rear-end door (left door wing)

D72.20-1176-09

1 Top locking rod guide

2 Top locking rod guide

3 Tailgate

4 Closing wedge, top

5 Screw

6 Hinge

7 Screw

8 Switches

9 Plug connection

10 Door trim

21 Locking rod handle

22 Screw

23 Rod-type lock

24 Screw

25 Clips

26 Felt strip

27 Locking rod guide, top center

28 Rear door seal

29 O-ring

11 Screw

12 Door catch

13 Console (with code W54 only)

14 Tapping plate

15 License plate lighting

16 Closing wedge, bottom

17 Rivet

18 Bottom locking rod guide

19 Bottom locking rod

20 Roll pin

 	Disassemble/assemble
1.1	Remove door paneling (10) from rear door	Except freezer vehicle or refrigerator vehicle, code ZA5 or ZA8
1.2	Remove insulating element for rear door	On freezer vehicle or refrigerator vehicle, code ZA5 or ZA8	AR83.65-D-2260A
2	Disconnect connector (9) and pull off plug of license plate illumination (15)
3	Remove license plate illumination
4	Pull out switch (8) and remove connector	 Installation: Check switch (8) for proper function, replace if required.
5	Drive out roll pin (20) and pull off locking rod handle (21)	 Installation: Replace roll pin (20).
6	Remove door catch (12)	 Installation: Observe installation position of tapping plate (14). Check adjustment of door catch in relation to counterpart.
	Install door catch (12)	Except 2-wing rear door, 270 degrees, code W54	AR72.20-D-2411-01A
		On 2-wing rear door, 270 degrees, code W54	AR72.20-D-2411-01B
			*BA72.20-N-1003-01A
7	Remove door hinges (6)	Upper door hinge
			*BA72.20-N-1004-01A
8	Remove closing wedge (4)		*BA72.20-N-1002-01A
9	Drill rivet (17) out of bottom closing wedge (16) and remove closing wedge	 Use drill bit with diameter of 4.8 mm.
9	Pull off rear door seal (28) and check condition, replace if required	 Installation: Position rear door seal first at top and bottom flush and then push from outside toward inside.
	Sprayed-on rubber flag on rear door seal modified	Model 901, 902, 903, 904 as of VIN xP 671 700  A defective rear door gasket can only be replaced with the new version.	BT72.20-N-2401-02A
10	Remove rod-type lock (23)	 Arrest top locking rod (2) with suitable tool.  Installation: The bolt in the rod-type lock must engage in the holes (arrows) in the locking rods (2, 19). Before installation, it is possible to install a rubber ring with 6 mm dia. on the bolts for the rod-type lock.
11	Remove clip (25)
12	Pull out locking rods guides (1, 18, 27) and remove locking rods (2, 19) from rear door
	Top locking rod (2) modified with additionally attached felt strips	MODEL 901, 902, 903, 904 #P up to 766417	BT72.20-D-2401-01A
	Top locking rod (2) modified with additional locking rod guide	MODEL 901, 902, 903, 904 #P as of 766418	BT72.20-D-2401-03A
13	Assemble in the reverse order

 Rear-end door

Number	Designation		Model 690.6, 901, 902, 903, 904


BA72.20-N-1002-01A	Bolt, closing wedge to top of rear door	Nm	10
BA72.20-N-1003-01A	Bolt, door catch to rear-end door	Nm	10
BA72.20-N-1004-01A	Bolt/nut, door hinge on rear end door	Nm	25

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