Remove/install rear door module · ar7212p0103cw · Mercedes-Benz WIS

AR72.12-P-0103CW

Remove/install rear door module

21.11.11

MODEL 204.0 /2 /9

MODEL 212.0 except CODE (Z04) Light armoring

MODEL 212.1

MODEL 212.2

P72.12-2746-09

Shown on model 204.0

1 Door module

2 Crank window

3 Adhesive tape

4 Seals

5 Screw

6 Bearing bracket

X35/3 Left rear door electrical connector

X35/4 Right rear door electrical connector

7 Door wiring harness

8 Rear door

9 Grommet

10 Bolts

11 Rivets

Modification notes

17.11.11	"Safety note AS91.00-Z-0001-01A" added
17.11.11	"Disconnect ground line from battery" added	Operation step 2

 	Remove/install
 Danger!	Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units.	Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply.	AS91.00-Z-0001-01A
 Danger!	Risk of injury caused by fingers being pinched or crushed when removing, installing or aligning hoods, doors, trunk lids, liftgates or sliding roof	Keep body parts and limbs well clear of moving parts.	AS00.00-Z-0011-01A
 Danger!	Risk of injury due to hands being crushed when window glass is not secure	Secure window to prevent it from falling down.	AS67.00-Z-0002-01A
1	Loosen left and right crank window (2), completely push upward and secure against falling down with suitable adhesive tape (3).		AR72.12-P-1910CW
2	Disconnect battery ground line	Model 204	AR54.10-P-0003CW
		Model 212	AR54.10-P-0003EW
3	Remove outside door handle
4	Take off gaskets (4)
5	Loosen bolts (5), push bearing bracket (6) toward front and unhook
6	Release connector (arrow), disconnect left rear door electrical connector (X35/3) and right rear door electrical connector (X35/4) and lay door wiring harness (7) toward inside into rear door (8)
7	Unclip grommet (9) and pull door wiring harness (7) out of rear door (8)
8	Remove bolts (10)		*BA72.12-P-1005-01O
9	Cut rivet heads out of rivets (11)	 Rivet cutter	*171589003900
		 Cutter crown	*171589003901
		 Installation: Fasten door module (1) to rear door (8) with rivets (11).
		Rechargeable drill / screwdriver gotis://G_58.0_01.1
		Hand riveting tool gotis://K_68-80_06.0
10	Detach door module (1) from rear door (8) and remove	 Do not bend door module (1). Replace door module (1) if bent.
		 Assembly wedge	*110589035900
11	Press out any pieces of rivet remaining in the inner door panel.	 Press-out tool	*221589003900
12	Completely remove rivet residues and drilling chips from rear door (8).	 Remove all rivet residue. Remaining rivet residues cause corrosion damage on rear door (8).
		Wet/dry vacuum cleaner gotis://P_00.12_06.0
13	Install in the reverse order

 Rear door

Number	Designation		Model 204	Model 212 without code Z04


BA72.12-P-1005-01O	Bolt, door lock on rear door	Nm	7	7

171 589 00 39 00

Milling bit crown

Rivet milling cutter

Mounting wedge

Press-out tool

110 589 03 59 00

171 589 00 39 01

221 589 00 39 00

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