Workshop equipment
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
P68.30-2789-06
Illustrated on model 220.1 with code (414a) Electric glass sliding/pop-up roof and code (220a) Parktronic system and code (882b) Infrared interior monitoring (only with ATA)
1 Roof paneling
2 Felt strip
3 Cutting area
4 Template
5 IRS installation frame
6 Main wiring harness
7 PTS installation frame with code (220a) Parktronic system)
8 Cutting area
9 PTS wiring harness connection
10 IRS wiring harness connection
1 Lay old headliner (1) down on suitable subsurface.
2 Remove IRS installation frame (5) from old headliner (1)
3 Loosen main wiring harness (6) and felt strips (2) from old headliner (1) in cutting area (3, 8) and lay down to side.
4 Fabricate template (4), for this purpose saw old headliner (1) first in cutting area (8) and then in cutting area (3).
5 Lay new headliner (1) down on suitable clean subsurface.
6 Support new headliner (1) in area of cutout for IRS installation frame (5) with suitable spacers, e.g. foam rubber or styrofoam blocks.
Do not use any hard or sharp-edge objects, otherwise the covering of the new headliner (1) can be damaged
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This prevents the new headliner (1) from bending when performing the following steps
7 Lay template (4) down on new headliner (1), align and transfer cutout for IRS installation frame (5) from template (4) to new headliner (1)
8 Remove template (4) from new headliner (1) and cut hole in new headliner (1) for IRS installation frame (5).
Use metal saw blade.
Saw out within recorded cutting line, otherwise the cutout for the IRS installation frame (5) is too large.
9 Insert IRS installation frame (5) into new headliner (1).
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10 Turn new headliner (1) and bend retaining lugs of IRS installation frame (5) with plastic mallet
Carefully position tool at installation frame (5), otherwise headliner (1) can be soiled or damaged.