ar6520w1006c

Remove/install front roof frame

Type ar · emne 65.20 · version 0100 · 2006-10-31

Gælder for: BODY 375.810 in MODEL 375.3 with CODE (DD5) Cab with high roof BODY 375.830 in MODEL 375.1 with CODE (DD5) Cab with high roof BODY 375.840 in MODEL 375.4 with CODE (DD5) Cab with high roof BODY 940.899 in MODEL 950.5 /6, 952.5 /6, 953.6, 954.5 with CODE (DD5) Cab with high roof BODY 944.899 in MODEL 944.0 /2 with CODE (DD5) Cab with high roof BODY 972.899 in MODEL 970, 972, 974, 975, 976 with CODE (DD5) Cab with high roof

Ikke tilgængelig på “da”; vises på Engelsk.

Placering

Funktionsgruppe 3 Karrosseri › 65 Tag › 65.20 Tagramme — Serie 375 (modeller 1**, 3**, 4**, 810, 830, 840) · Serie 940 (modeller 899) · Serie 944 (modeller 0**, 2**, 899) · Serie 950 (modeller 5**, 6**) · Serie 952 (modeller 5**, 6**) · Serie 953 (modeller 6**) · Serie 954 (modeller 5**) · Serie 970 · Serie 972 · Serie 974 · Serie 975 · Serie 976

EinPAS 35 Karrosseri/ramme/monteringsdele › 35.39 Tag › 35.39.30 tagplade/tagramme — Serie 375 (modeller 1**, 3**, 4**, 810, 830, 840) · Serie 940 (modeller 899) · Serie 944 (modeller 0**, 2**, 899) · Serie 950 (modeller 5**, 6**) · Serie 952 (modeller 5**, 6**) · Serie 953 (modeller 6**) · Serie 954 (modeller 5**) · Serie 970 · Serie 972 · Serie 974 · Serie 975 · Serie 976

AR65.20-W-1006C

Remove/install front roof frame

6.6.02

BODY 375.810 in MODEL 375.3 with CODE (DD5) Cab with high roof

BODY 375.830 in MODEL 375.1 with CODE (DD5) Cab with high roof

BODY 375.840 in MODEL 375.4 with CODE (DD5) Cab with high roof

BODY 940.899 in MODEL 950.5 /6, 952.5 /6, 953.6, 954.5 with CODE (DD5) Cab with high roof

BODY 944.899 in MODEL 944.0 /2 with CODE (DD5) Cab with high roof

BODY 972.899 in MODEL 970, 972, 974, 975, 976 with CODE (DD5) Cab with high roof

Remove/install front roof frame

W65.20-1034-06

Remove

Danger!

Risk of injury from grazing or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and untrimmed vehicle parts.

Debur repair panels.

AS00.00-Z-0017-01A

Danger!

Risk of fatal injury from the high voltage used for arc welding. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury when welding from weld splatter and UV light. Welding gases are poisonous when inhaled.

Use insulating surfaces, wear protective clothing, eye protection and protective masks. Remove highly inflammable materials from the danger zone. Use evacuation system

AS00.00-Z-0007-01A

General information on repairs to body

AH60.00-N-0001-01A

Measures for preventing damage to vehicles or components when performing arc welding work

AH00.00-N-0005-01A

General notes on welding

AH60.00-N-0005-01A

1

Remove detachable parts in area to be repaired

2

Cover all attached parts remaining in vehicle (area to be repaired)

Use fireproof tarpaulin to avoid damage from flying sparks.

*WH58.30-Z-1001-40A

3

Separate front roof frame

AR65.20-W-1006-02C

*201589005100

*WH58.30-Z-1006-01A

*WH58.30-Z-1002-01A

*WH58.30-Z-1001-03A

*WH58.30-Z-1024-04A

*WH58.30-Z-1021-04A

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

Angular grinder (electric/pneumatic)

*WE58.40-Z-1003-03A

Body saw (electric/pneumatic)

*WE58.40-Z-1004-03A

Tarpaulin (fireproof)

*WH58.30-Z-1001-40A

Wet/dry vacuum cleaner

*WE58.40-Z-1005-03A

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

Install

4

Prepare front roof frame for installation

AR65.20-W-1006-04C

*WH58.30-Z-1001-03A

*WH58.30-Z-1024-04A

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

Angular grinder (electric/pneumatic)

*WE58.40-Z-1003-03A

Tarpaulin (fireproof)

*WH58.30-Z-1001-40A

Wet/dry vacuum cleaner

*WE58.40-Z-1005-03A

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

5

Install front roof frame

AR65.20-W-1006-05C

*WH58.30-Z-1001-03A

*WH58.30-Z-1024-04A

*WH58.30-Z-1031-02A

*WH58.30-Z-1003-02A

*WH58.30-Z-1003-01A

Inert gas welder

*WE58.40-Z-1001-02A

Spot welder

*WE58.40-Z-1002-02A

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

Angular grinder (electric/pneumatic)

*WE58.40-Z-1003-03A

Wet/dry vacuum cleaner

*WE58.40-Z-1005-03A

Tarpaulin (fireproof)

*WH58.30-Z-1001-40A

6

Perform sealing work in repair area with MB body sealant.

7

Paint area repaired and adjacent surfaces

See Paintwork Manual

8

Supplement MB hollow cavity preservation in repair area.

9

Reinstall all removed detachable body components

Remove/install front roof frame

Welding spot milling cutter

201 589 00 51 00

Commercially available tools

Number

Designation

WH58.30-Z-1002-01A

Ball cutter, dia. 12 mm

WH58.30-Z-1003-01A

Electrode miller

WH58.30-Z-1006-01A

Vario Drill WS 91 spot weld removing tool

WH58.30-Z-1003-02A

Clamping pliers

WH58.30-Z-1031-02A

C-clamp

WH58.30-Z-1001-03A

Round wire brush, braided, dia. 70 mm

WH58.30-Z-1021-04A

Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm)

WH58.30-Z-1024-04A

Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)

WH58.30-Z-1001-40A

Tarp (fire-resistant)

Workshop equipment

WE58.40-Z-1001-02A

Inert gas welder

WE58.40-Z-1002-02A

Spot welder

WE58.40-Z-1001-03A

Drill (electric/pneumatic)

WE58.40-Z-1003-03A

Angle grinder (electric/pneumatic)

WE58.40-Z-1004-03A

Body saw (electric/pneumatic)

WE58.40-Z-1005-03A

Wet/dry vacuum cleaner

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

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