Observe the superordinate service document and the safety information in the service document.
The following commercially available tools are required to perform the operation steps: Rotary wire brush, weld spot milling machine, body jig saw, wet/dry vacuum cleaner.
W65.20-1025-09
1 | Expose spot welds on the roof frame and cut out (areas A, B). |
2 | Mark separating points on the roof frame and cut (broken lines). |
Do not cut too deeply. |
3 | Remove sections. |
4 | Expose spot welds on the roof frame and cut out (areas C, D). |
W65.20-1026-07
5 | Expose spot welds on the roof frame and cut out (areas E, F). |
6 | Remove roof frame. |
W65.20-1027-07
7 | Grind mating surfaces down to bare metal (areas G, H). |
Grind spot weld flanges in cross-hatched areas to bare metal on both sides. |
8 | Remove shavings and drill chips. |
9 | Apply zinc dust paint to the insides of the spot weld flanges. |