Separate front roof frame

AR65.20-S-1006-02P

Separate front roof frame

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Model

470, 471

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

1

Expose spot welds on front roof frame (1) and cut off (areas A and B).

 Cut off spot welds (arrows) through 2 panel thicknesses.

 Commercially available devices/tools
Spot weld milling machine

2

Remove damaged front roof frame (1).

3

Grind mating surfaces down to bare metal in cross-hatched areas.

 Sand down spot weld flanges to bare metal on both sides.

 Commercially available devices/tools
Rotary wire brush

4

Remove shavings and milling chips.

 Commercially available devices/tools
Wet and dry vacuum cleaner

5

Apply zinc dust paint to insides of spot weld flanges. onto connecting flanges that are no longer accessible after installing side roof paneling .