Completely replace high roof

AR65.10-W-1100NA

Completely replace high roof

09.03.2020

Model

967

1

High roof, complete

 Danger

Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.

No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.

AS98.00-Z-0002-01A

 Danger

Risk of explosion and poisoning caused by solvent vapors and gasses. Risk of injury to skin and eyes when working with anticorrosion agents

Never spray corrosion protection on flames or hot, glowing objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection.

AS97.00-Z-0001-01A

 Danger

Risk of death caused by falling from vehicle roof. Risk of injury to other persons caused by falling objects during work in roof area.

AS65.00-Z-0002-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

Topical note

Notes on cavity preservation

AH97.20-P-0001-01B

Topical note

General information on body repair

AH60.00-N-0001-01A

Topical note

Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A

General notes on welding

AH60.00-N-0005-01A



Remove

1

Remove detachable parts in area of repair point.

2

Cover detachable parts that remain in vehicle with welding protection blankets.

 Commercially available tools
- Weld protection blanket

3

Remove high roof completely (1).

AR65.10-W-1100-01NA

 Commercially available tools
- Rotary wire brush
- Weld-spot milling machine
- Body power jig saw
- Wet/dry vacuum cleaner

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

4

Prepare high roof completely (1) for installation.

AR65.10-W-1100-02NA

 Commercially available tools
- Rotary wire brush
- Hole punching pliers
- Wet/dry vacuum cleaner

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A



Install

5

Completely install high roof (1).

AR65.10-W-1100-03NA

 Commercially available tools
- Rotary wire brush
- Collet (standard)
- Multifunction unit (spot welding)
- MIG-MAG inert gas welder (steel, solders, aluminum).
- Wet/dry vacuum cleaner

6

Remove welding protection blankets.

7

Prime repair area with primer filler.

8

Supplement seals in the repair area with body sealant.

White sealing compound, 310 ml, DBL 6069.20

*BR00.45-Z-1003-01A

9

Paint repair area and adjacent surfaces.

10

Supplement cavity preservation

Cavity preservation (free of solvents), 1 liter

*BR00.45-Z-1003-05A

11

Install detachable parts in the area of the repair point.

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

BR00.45-Z-1003-01A

White sealing compound, 310 ml, DBL 6069.20

A 001 989 63 20

BR00.45-Z-1003-05A

Cavity preservation (free of solvents), 1 liter

A 000 986 72 70 10