Replace complete center roof paneling

AR65.10-P-1000GM

Replace complete center roof paneling

09.03.2020

Model

461

Model

463

up to model year 2019

1

Center roof paneling



Remove

 Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

1

Remove all detachable parts in repair area

2

Cover all detachable parts remaining in vehicle with welding protection blankets

3

Remove center roof paneling (1)

Separate center roof paneling

AR65.10-P-1000-02GM

Topical note

General information on body repair

AH60.00-N-0001-01A

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

 Spot weld milling cutter

*201589005100

4

Prepare center roof paneling (1)

Prepare center roof paneling for installation

AR65.10-P-1000-03GM

Topical note

General information on body repair

AH60.00-N-0001-01A

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A



Install

5

Install center roof paneling (1) and weld in

Install and weld in center roof paneling

AR65.10-P-1000-04GM

Topical note

Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A

Topical note

General information on body repair

AH60.00-N-0001-01A

6

Remove welding protection blankets

7

Clean repair areas

 Prepare for paintwork.

8

Prime repair area using primer filler

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

Passenger car primer filler 283-150 VOC

*BR00.45-Z-1031-07A

9

Perform standard seam sealing after repair

White sealing compound, 310 ml, DBL 6069.20

*BR00.45-Z-1003-01A

Seam sealant, sprayable 310 ml

*BR00.45-Z-1041-01A

10

Paint repair areas and adjacent surfaces

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

11

Add cavity preserving agent

Topical note

Notes on cavity preservation

AH97.20-P-0001-01B

Cavity preservation (free of solvents), 1 liter

*BR00.45-Z-1003-05A

12

Install all removed detachable parts

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

BR00.45-Z-1003-01A

White sealing compound, 310 ml, DBL 6069.20

A 001 989 63 20

BR00.45-Z-1003-05A

Cavity preservation (free of solvents), 1 liter

A 000 986 72 70 10

BR00.45-Z-1031-07A

Passenger car primer filler 283-150 VOC

Glasurit GmbH
Glasuritstrasse 1
48165 Münster
Germany
Tel. +49 2501 14-0
Fax +49 2501 14 3373
www.glasurit.de

BR00.45-Z-1041-01A

Seam sealant, sprayable 310 ml

A 002 989 84 20