Remove/install outer corner pillar paneling · ar6430w5724a · Mercedes-Benz WIS

AR64.30-W-5724A

Remove/install outer corner pillar paneling

7.10.98

BODY 375.810 in MODEL 375.3 with CODE (F07) Cab S (short)

BODY 375.830 in MODEL 375.1 with CODE (F07) Cab S (short)

BODY 940.899 in MODEL 950.5 /6, 952.5 /6, 953.6, 954.5 with CODE (F07) Cab S (short)

BODY 972.899 in MODEL 970, 972, 974, 975, 976 with CODE (F07) Cab S (short)

Remove/install outer corner pillar paneling

W64.30-1086-06

1 Outer corner pillar paneling

2 Striking plate for corner pillar paneling

	Remove
Danger!	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
 Danger!	Risk of death caused by high voltage used for arc welding. Risk of explosion caused by welding in the area of highly inflammable materials. Injury hazard from welding spatter and UV-light while welding. Risk of poisoning caused by inhaling welding vapors.	Use insulating base, and wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the danger zone. Use evacuation system..	AS00.00-Z-0007-01A
	General information on repairs to body		AH60.00-N-0001-01A
	Measures for preventing damage to vehicles or components when performing arc welding work		AH00.00-N-0005-01A
	General notes on welding		AH60.00-N-0005-01A
1	Remove detachable parts in area to be repaired
2	Cover all detachable body components remaining in vehicle (area to be repaired)	Use fire-proof tarpaulin to prevent damage from flying sparks.	*WH58.30-Z-1001-40A
3	Set up straightening bench with module members and straightening set		*WE58.40-Z-1001-01E
		 Note erection diagrams enclosed with straightening bracket set CC 7970.	*WE58.40-Z-1005-01C
4	Mount cab onto straightening bench and fasten at straightening bracket set
5	Separate outer corner pillar paneling (1)		AR64.30-W-5724-05A
			*201589005100
			*WH58.30-Z-1002-01A
			*WH58.30-Z-1001-03A
			*WH58.30-Z-1006-01A
			*WH58.30-Z-1024-04A
			*WH58.30-Z-1021-04A
		Drill (electric/pneumatic)	*WE58.40-Z-1001-03A
		Tarpaulin (fire-resistant)	*WH58.30-Z-1001-40A
		Angular grinder (electric/pneumatic)	*WE58.40-Z-1003-03A
		Body saw (electric/pneumatic)	*WE58.40-Z-1004-03A
		Wet/dry vacuum cleaner	*WE58.40-Z-1005-03A
	Install
6	Prepare outer corner pillar paneling for installation		AR64.30-W-5724-07A
			*WH58.30-Z-1001-03A
			*WH58.30-Z-1002-02A
			*WH58.30-Z-1031-02A
			*WH58.30-Z-1003-02A
			*WH58.30-Z-1024-04A
		Drill (electric/pneumatic)	*WE58.40-Z-1001-03A
		Tarpaulin (fire-resistant)	*WH58.30-Z-1001-40A
		Spot welder	*WE58.40-Z-1002-02A
		Angular grinder (electric/pneumatic)	*WE58.40-Z-1003-03A
		Wet/dry vacuum cleaner	*WE58.40-Z-1005-03A
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
7	Prepare connecting point for outer corner pillar paneling		AR64.30-W-5724-06A
			*WH58.30-Z-1001-03A
			*WH58.30-Z-1024-04A
		Drill (electric/pneumatic)	*WE58.40-Z-1001-03A
		Tarpaulin (fire-resistant)	*WH58.30-Z-1001-40A
		Angular grinder (electric/pneumatic)	*WE58.40-Z-1003-03A
		Wet/dry vacuum cleaner	*WE58.40-Z-1005-03A
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
8	Weld in outer corner pillar paneling		AR64.30-W-5724-08A
			*WH58.30-Z-1001-03A
			*WH58.30-Z-1003-01A
			*WH58.30-Z-1031-02A
			*WH58.30-Z-1003-02A
			*WH58.30-Z-1024-04A
		Inert gas welder	*WE58.40-Z-1001-02A
		Drill (electric/pneumatic)	*WE58.40-Z-1001-03A
		Tarpaulin (fire-resistant)	*WH58.30-Z-1001-40A
		Spot welder	*WE58.40-Z-1002-02A
		Angular grinder (electric/pneumatic)	*WE58.40-Z-1003-03A
		Wet/dry vacuum cleaner	*WE58.40-Z-1005-03A
9	Supplement seals with MB body sealant
10	Supplement underfloor protection with MB permanent underfloor protection
11	Paint area repaired and adjacent surfaces	 See Paintwork Manual.
12	Supplement MB hollow cavity preservation
13	Reinstall all detachable body components removed

Spot weld milling cutter

201 589 00 51 00

Commercially available tools

Number	Designation
WH58.30-Z-1002-01A	Ball cutter, dia. 12 mm
WH58.30-Z-1003-01A	Electrode miller
WH58.30-Z-1006-01A	Vario Drill WS 91 spot weld removing tool
WH58.30-Z-1002-02A	Hole punching pliers, dia. 7 mm
WH58.30-Z-1003-02A	Clamping pliers
WH58.30-Z-1031-02A	C-clamp
WH58.30-Z-1001-03A	Round wire brush, braided, dia. 70 mm
WH58.30-Z-1021-04A	Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm)
WH58.30-Z-1024-04A	Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)
WH58.30-Z-1001-40A	Tarp (fire-resistant)

Workshop equipment

WE58.40-Z-1005-01C	Celette straightening bracket set, CC 7970
WE58.40-Z-1001-01E	Celette straightening bench
WE58.40-Z-1001-02A	Inert gas welder
WE58.40-Z-1002-02A	Spot welder
WE58.40-Z-1001-03A	Drill (electric/pneumatic)
WE58.40-Z-1003-03A	Angle grinder (electric/pneumatic)
WE58.40-Z-1004-03A	Body saw (electric/pneumatic)
WE58.40-Z-1005-03A	Wet/dry vacuum cleaner
WE58.40-Z-1001-05A	Two-post lifting platform

Repair materials

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42

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